Compatibilization of nylon 6/ABS blendsusing glycidyl methacrylate/methyl methacrylate copolymers

Compatibilization of Polyamide 6/Cyclic Olefinic Copolymer Blends for the Development of Multifunctional Thermoplastic Composites with Self-Healing Capability

This study investigated the self-healing properties of PA6/COC blends, in particular, the impact of three compatibilizers on the rheological, microstructural, and thermomechanical properties. Dynamic rheological analysis revealed that ethylene glycidyl methacrylate (E-GMA) played a crucial role in reducing interfacial tension and promoting PA6 chain entanglement with COC domains. Mechanical tests showed that poly(ethylene)-graft-maleic anhydride (PE-g-MAH) and polyolefin elastomer-graft-maleic anhydride (POE-g-MAH) compatibilizers enhanced elongation at break, while E-GMA had a milder effect. A thermal healing process at 140 °C for 1 h was carried out on specimens broken in fracture toughness tests, performed under quasi-static and impact conditions, and healing efficiency (HE) was evaluated as the ratio of critical stress intensity factors of healed and virgin samples. All the compatibilizers increased HE, especially E-GMA, achieving 28.5% and 68% in quasi-static and impact conditions, respectively. SEM images of specimens tested in quasi-static conditions showed that all the compatibilizers induced PA6 plasticization and crack corrugation, thus hindering COC flow in the crack zone. Conversely, under impact conditions, E-GMA led to the formation of brittle fractures with planar surfaces, promoting COC flow and thus higher HE values. This study demonstrated that compatibilizers, loading mode, and fracture surface morphologies strongly influenced self-healing performance.

Effects of Poly(ethylene-co-glycidyl methacrylate) on the Microstructure, Thermal, Rheological, and Mechanical Properties of Thermotropic Liquid Crystalline Polyester Blends

In this study, a series of thermotropic liquid crystalline polyester (TLCP)-based blends containing 1-30 wt% poly(ethylene-co-glycidyl methacrylate) (PEGMA) were fabricated by masterbatch-assisted melt-compounding. The scanning electron microscopy (SEM) images showed a uniformly dispersed microfibrillar structure for the TLCP component in cryogenically-fractured blends, without any phase-separated domains. The FT-IR spectra showed that the carbonyl stretching bands of TLCP/PEGMA blends shifted to higher wavenumbers, suggesting the presence of specific interactions and/or grafting reactions between carboxyl/hydroxyl groups of TLCP and glycidyl methacrylate groups of PEGMA. Accordingly, the melting and crystallization temperatures of the PEGMA component in the blends were greatly lowered compared to the TLCP component. The thermal decomposition peak temperatures of the PEGMA and TLCP components in the blends were characterized as higher than those of neat PEGMA and neat TLCP, respectively. From the rheological data collected at 300 °C, the shear moduli and complex viscosities for the blend with 30 wt% PEGMA were found to be much higher than those of neat PEGMA, which supports the existence of PEGMA-g-TLCP formed during the melt-compounding. The dynamic mechanical thermal analysis (DMA) analyses demonstrated that the storage moduli of the blends decreased slightly with the PEGMA content up to 3 wt%, increased at the PEGMA content of 5 wt%, and decreased again at PEGMA contents above 7 wt%. The maximum storage moduli for the blend with 5 wt% PEGMA are interpreted to be due to the reinforcing effect of PEGMA-g-TLCP copolymers.

Properties of Styrene-Maleic Anhydride Copolymer Compatibilized Polyamide 66/Poly (Phenylene Ether) Blends: Effect of Blend Ratio and Compatibilizer Content

Two different blend ratios of polyamide 66 (PA66) and poly (2,6-dimethyl-1,4-phenylene ether) (PPE) (60/40 and 40/60 w/w) were produced via melt mixing. A styrene-maleic anhydride copolymer (SMA) was utilized at various contents from 2.5-15 wt% to compatibilize the immiscible blend system. The influence of SMA content and blend ratio was investigated based on (thermo-) mechanical and morphological properties of the PA66/PPE blends. Correlations between the interaction of SMA with the blend partners were established. For 60/40 blends, a droplet-sea morphology was visualized by transmission electron microscopy, wherein no major changes were seen upon SMA addition. In the case of 40/60 blends, strong coalescence was found in the binary blend. Up to 5 wt% SMA, the coalescence was inhibited by the interfacial activity of SMA, whereas 10 wt% SMA initiated a disperse-to-co-continuous transition, which was completed at 15 wt% SMA. An enhancement of tensile properties was achieved for all blends possessing SMA, where the maximum concentration of 15 wt% resulted in the highest elongation at break and tensile strength values. The relative improvement of the tensile properties was higher with the PPE-rich blend (40/60) which was attributed to a partial emulsification of the PPE phases forming a bimodal PPE domain size distribution with nano-droplets in the range of 60-160 nm.

Properties of Styrene-Maleic Anhydride Copolymer Compatibilized Polyamide 66/Poly (Phenylene Ether) Blends: Effect of Maleic Anhydride Concentration and Copolymer Content

Polyamide 66 (PA66)/poly (2,6-dimethyl-1,4-phenylene ether) (PPE) blends with a ratio of 50/50 (w/w) were produced by a twin-screw compounder. The immiscible blends were compatibilized using two different styrene-maleic anhydride copolymers (SMA) with a low (SMA_low) and a high (SMA_high) maleic anhydride (MA) concentration of 8 and 25 wt%, respectively. Furthermore, the SMA content was varied from 0 to 10 wt%. The influence of MA concentration and SMA content on the morphological and thermomechanical properties of PA66/PPE blends was investigated. Herein, we established correlations between the interfacial activity of the SMA with blend morphology and corresponding tensile properties. A droplet-sea to co-continuous morphology transition was shown by scanning electron microscopy to occur between 1.25 and 5 wt% in the case of SMA_high. For SMA_low, the transition started from 7.5 wt% and was still ongoing at 10 wt%. It was found that SMA_low with 10 wt% content enhanced the tensile strength (10%) and elongation at break (70%) of PA66/PPE blends. This improvement can be explained by the strong interfacial interaction of SMA_low within the blend system, which features the formation of nanoemulsion morphology, as shown by transmission electron microscopy. Very small interdomain distances hinder matrix deformations, which forces debonding and cohesive failure of the PPE phase as a "weaker" main deformation mechanism. Due to a lack of interfacial activity, the mechanical properties of the blends with SMA_high were not improved.

Polymeric Quaternary Ammonium-Containing Coatings with Potential Dual Contact-Based and Release-Based Antimicrobial Activity

In the present work, reactive blending of copolymers with complementary functional groups was applied to control their antimicrobial activity and antifouling action in real conditions. For this purpose, two series of copolymers, poly(4-vinylbenzyl chloride-co-acrylic acid), P(VBC-co-AAx), and poly(sodium 4-styrenesulfonate-co-glycidyl methacrylate), P(SSNa-co-GMAx), were synthesized via free radical copolymerization and further modified by the incorporation of biocidal units either covalently (4-vinyl benzyl dimethylhexadecylammonium chloride, VBCHAM) or electrostatically bound (cetyltrimethylammonium 4-styrenesulfonate, SSAmC₁₆). The cross-linking reaction of the carboxylic group of acrylic acid (AA) with the epoxide group of glycidyl methacrylate (GMA) of these two series of reactive antimicrobial copolymers was explored in blends obtained through solution casting after curing at various temperatures. The combined results from the ATR-FTIR characterization of the membranes, solubility tests, turbidimetry, and TEM suggest that the reaction occurs already at 80 °C, leading mostly to graft samples, while at higher curing temperatures (120 or 150 °C) insoluble cross-linked samples are usually obtained. Controlled release experiments of selected membranes were performed in pure water and aqueous 1 M NaCl solutions for a period of two months. The released material was followed through gravimetry and TOC/TN measurements, while the evolution of the integrity and the morphology of the membranes were followed visually and through SEM, respectively. Antimicrobial tests also revealed that the cross-linked membranes presented strong antimicrobial activity against S. aureus and P. aeruginosa. Finally, a specific blend combination was applied on aquaculture nets and cured at 80 °C. The modified nets, emerged in the sea for 15 and 35 days, exhibited high antifouling action as compared to blank nets.

Peculiar morphological transitions induced by nanoparticles in polymeric blends: retarded relaxation or altered interfacial tension?

Nanoparticles of different shapes can induce peculiar morphologies in binary polymer blends depending on their position.

Evolução da morfologia de fases de blendas PA6/AES em extrusora de dupla rosca e moldagem por injeção

A evolução da morfologia de fases em blendas não reativas e reativas de poliamida-6 com copolímero de acrilonitrila/EPDM/estireno (AES) em uma extrusora de rosca dupla co-rotacional foi investigada. A evolução da morfologia de fases ao longo da extrusora de rosca dupla foi monitorada através da coleta de pequenas amostras em válvulas no barril da extrusora e caracterização por microscopia eletrônica de transmissão (MET). Foram utilizados como compatibilizantes reativos os copolímeros metacrilato de metila-co-anidrido maleico (MMA-MA) e metacrilato de metila-co-metacrilato de glicidila (MMA-GMA). Os grupos anidrido maleico e epóxi nos copolímeros podem reagir com os grupos finais de cadeia da poliamida durante o processamento no estado fundido e melhorar a interação na interfase do sistema PA6/AES. A blenda PA6/AES não compatibilizada apresentou uma morfologia grosseira de fases onde a fase AES não está bem dispersa na matriz de PA6 devido à falta de interações adequadas entre os componentes da blenda. A adição do compatibilizante MMA-GMA não proporcionou boa dispersão de fases e não melhorou as propriedades mecânicas da blenda, provavelmente porque as possíveis reações no sistema são lentas e podem não ocorrer na extrusora. Por outro lado, a blenda compatibilizada com o copolímero MMA-MA apresentou uma excelente resistência ao impacto à temperatura ambiente e uma diminuição na temperatura de transição dúctil-frágil. As partículas de AES apresentam-se muito mais refinadas e sofrem uma redução significativa em seu tamanho já no início do processo de extrusão. A morfologia observada nas amostras injetadas apresentou uma boa correlação com as propriedades mecânicas obtidas.