Monitoring phase separation and reaction advancement in situ in thermoplastic/epoxy blends

Chemical Recycling of Fully Recyclable Bio-Epoxy Matrices and Reuse Strategies: A Cradle-to-Cradle Approach

Currently, the epoxy resin market is expressing concerns about epoxy resins' non-recyclability, which can hinder their widespread use. Moreover, epoxy monomers are synthesized via petroleum-based raw materials, which also limits their use. So, it is crucial to find more environmentally friendly alternative solution for their formulation. Within this context, the aim of this paper is to exploit a Cradle-to-Cradle approach, which consists of remodeling and reshaping the productive cycle of consumer products to make sure that they can be infinitely reused rather than just being recycled with a downgrading of their properties or uses, according to the principle of the complete circular economy. Indeed, after starting with a fully-recyclable bio-based epoxy formulation and assessing its recyclability as having a process yield of 99%, we obtained a recycled polymer that could be reused, mixing with the same bio-based epoxy formulation with percentages varying from 15 wt% to 27 wt%. The formulation obtained was thoroughly characterized by a dynamic-mechanical analysis, differential scanning calorimetry, and flexural tests. This approach had two advantages: (1) it represented a sustainable disposal route for the epoxy resin, with nearly all the epoxy resin recovered, and (2) the obtained recycled polymer could be used as a green component of the primary bio-based epoxy matrix. In the end, by using replicated general factorial designs (as statistical tools) combined with a proper optimization process, after carrying out a complete thermo-mechanical characterization of the developed epoxy formulations, the right percentage of recycled polymer content was selected with the aim of identifying the most performing epoxy matrix formulation in terms of its thermo-mechanical properties.

Investigation of Cure Reaction, Rheology, Volume Shrinkage and Thermomechanical Properties of Nano-TiO2 Filled Epoxy/DDS Composites

The cure reaction, rheology, volume shrinkage, and thermomechanical behavior of epoxy-TiO2 nanocomposites based on diglycidyl ether of bisphenol A cured with 4,4′-diaminodiphenylsulfone have been investigated. The FTIR results show that, at the initial curing stage, TiO2 acts as a catalyst and facilitates the curing. The catalytic effect of TiO2 was further confirmed by the decrease in maximum exothermal peak temperature (DSC results); however, it was also found that the addition of TiO2 decreases the overall degree of cure, as evidenced by lower total heat of reaction of the cured composites compared to neat epoxy. The importance of cure rheology in the microstructure formation during curing was explored by using rheometry. From the PVT studies, it was found that TiO2 decreases the volume shrinkage behavior of the epoxy matrix. The mechanical properties of the cured epoxy composites, such as tensile strength, tensile modulus, flexural strength, flexural modulus, impact strength, and fracture toughness of the polymer composites, were examined. The nanocomposites exhibited good improvement in dimensional, thermal, and mechanical properties with respect to neat cross-linked epoxy system. FESEM micrographs of fractured surfaces were examined to understand the toughening mechanism.