Preparation of high performance poly(ethylene terephthalate) fibers: two-stage drawing using high pressure CO 2

Effect of Different Pressures on Microstructure and Mechanical Performance of F-III Fibers in Supercritical Carbon Dioxide Fluid

F-III fibers were treated at different pressures in supercritical carbon dioxide fluid and all samples including untreated and treated F-III fibers were characterized by a mechanical performance tester, wide-angle X-ray scattering and small-angle X-ray scattering. By studying the relationship between mechanical performance and microstructural changes of the samples, it was found that microstructural change was the main cause of variation in mechanical performance. Results revealed that the maximum tensile strength and modulus of F-III fibers were acquired at 14 MPa within the pressure range of 8 MPa to 16 MPa when the temperature, tension and time were 250 °C, 6 g·d⁻¹ and 40 min, respectively. Correspondingly, the microstructures of the samples, including the phase fraction, crystal size, orientation factor, fibril radius, fibril length and misorientation angle, have been investigated. It was fortunate that the supercritical carbon dioxide fluid could be used as a medium during the hot-stretch process to improve the mechanical performance of F-III fibers, although the treatment temperature was lower than the glass transition temperature of the F-III fibers.

Evolution of Filament-Shaped Porous Structure in Polycarbonate by Stretching under Carbon Dioxide

We found that a filament-shaped porous structure with periodic distance was obtained in polycarbonate for optical disk grade (OD-PC) film by stretching under compressed carbon dioxide (CO₂). The evolution of the characteristic porous structure was investigated by in situ observation during the stretching under compressed CO₂ and the optical microscopic observation of the stretched specimen. The voids were obtained under high CO₂ pressure as in the case of elevated temperature, suggesting that the evolution of the voids was caused by crazing due to chain disentanglement by accelerated molecular motion owing to the plasticization effect of CO₂. The filament-shaped voids were initiated at around the yielding point and increased continuously by nucleation in the matrix around the surface of the pre-existing voids. The shape of the voids did not change to an ellipsoidal one during stretching due to suppression of the craze opening by the hydrostatic pressure effect. The stretching of the CO₂-absorbed depressurized OD-PC revealed that the initiation of the voids was not only caused by the plasticization effect, but the hydrostatic pressure effect was also required.

Preparation of High Modulus Poly(Ethylene Terephthalate): Influence of Molecular Weight, Extrusion, and Drawing Parameters

Poly(ethylene terephthalate) (PET) which is one of the most commercially important polymers, has for many years been an interesting candidate for the production of high performance fibres and tapes. In current study, we focus on investigating the effects of the various processing variables on the mechanical properties of PET produced by a distinctive process of melt spinning and uniaxial two-stage solid-state drawing (SSD). These processing variables include screw rotation speed during extrusion, fibre take-up speed, molecular weight, draw-ratio, and drawing temperature. As-spun PET production using a single-screw extrusion process was first optimized to induce an optimal polymer microstructure for subsequent drawing processes. It was found that less crystallization which occurred during this process would lead to better drawability, higher draw-ratio, and mechanical properties in the subsequent SSD process. Then the effect of drawing temperature (DT) in uniaxial two-stage SSD process was studied to understand how DT (<Tg or close to Tg or close to Trec) would affect the crystallization, draw-ratio, and final mechanical properties of PET. The designed process in current work is simulated to an industrial production process for PET fibres; therefore, results and analysis in this paper have significant importance for industrial production.

Thermoplastic polyurethane/clay nanocomposite foam made by batch foaming

In this study, the foaming of nonwoven fabrics and bulk polymers was investigated. Four different polymers that are commonly used for textiles including polyethylene terephthalate, thermoplastic polyurethane, thermoplastic polyether ester elastomer and polypropylene were foamed by batch foaming. Among the polymers, thermoplastic polyurethane seems to be the most promising material since it possesses the highest cell density and smallest cell size. In addition, nanoclay was added to thermoplastic polyurethane to promote cell nucleation and to increase the cell density. The results showed that well dispersed nanoclay in thermoplastic polyurethane served as an excellent nucleation agent and the cell structure was improved. The cell size of thermoplastic polyurethane nanocomposite foam decreased to 1 µm while the cell density increased to 3 × 1011 cells/cm3.