Composite titanium dental implant fabricated by electro-discharge compaction

Microwave-assisted fabrication of titanium implants with controlled surface topography for rapid bone healing

Morphological surface modifications have been reported to enhance the performance of biomedical implants. However, current methods of introducing graded porosity involves postprocessing techniques that lead to formation of microcracks, delamination, loss of fatigue strength, and, overall, poor mechanical properties. To address these issues, we developed a microwave sintering procedure whereby pure titanium powder can be readily densified into implants with graded porosity in a single step. Using this approach, surface topography of implants can be closely controlled to have a distinctive combination of surface area, pore size, and surface roughness. In this study, the effect of various surface topographies on in vitro response of neonatal rat calvarial osteoblast in terms of attachment and proliferation is studied. Certain graded surfaces nearly double the chance of cell viability in early stages (∼one month) and are therefore expected to improve the rate of healing. On the other hand, while the osteoblast morphology significantly differs in each sample at different periods, there is no straightforward correlation between early proliferation and quantitative surface parameters such as average roughness or surface area. This indicates that the nature of cell-surface interactions likely depends on other factors, including spatial parameters.

New Developments of Ti-Based Alloys for Biomedical Applications

Ti-based alloys are finding ever-increasing applications in biomaterials due to their excellent mechanical, physical and biological performance. Nowdays, low modulus β-type Ti-based alloys are still being developed. Meanwhile, porous Ti-based alloys are being developed as an alternative orthopedic implant material, as they can provide good biological fixation through bone tissue ingrowth into the porous network. This paper focuses on recent developments of biomedical Ti-based alloys. It can be divided into four main sections. The first section focuses on the fundamental requirements titanium biomaterial should fulfill and its market and application prospects. This section is followed by discussing basic phases, alloying elements and mechanical properties of low modulus β-type Ti-based alloys. Thermal treatment, grain size, texture and properties in Ti-based alloys and their limitations are dicussed in the third section. Finally, the fourth section reviews the influence of microstructural configurations on mechanical properties of porous Ti-based alloys and all known methods for fabricating porous Ti-based alloys. This section also reviews prospects and challenges of porous Ti-based alloys, emphasizing their current status, future opportunities and obstacles for expanded applications. Overall, efforts have been made to reveal the latest scenario of bulk and porous Ti-based materials for biomedical applications.

Formation of Porous Structure of the Metallic Materials Used on Bone Implants

Research on improvement of structure and fabrication methods of the bone implants are carried out for many years. Research are aimed to shape the structures, that will have a Young's modulus value similar to the value of the human bones Young's modulus. Depending on the porosity, Young’s moduli can even be tailored to match the modulus of bone closer than solid metals can, thus reducing the problems associated with stress shielding of a human bones. The designed structure should also be characterized by a high abrasion and corrosion resistance to and allow bone ingrowth in the implant material to make the best bone-implant fixation. For this purpose, implants should have a porous structure with an appropriate pore size and with open-cell porosity. Material for bone implants must also have a high biocompatibility and bioactivity. Following these requirements, the metallic porous materials appear to be the most suitable material for bone implants. In this paper a various methods of a porous materials fabrication for bone implants are listed. It was shown that titanium and its alloys (e.g. Ti6Al4V or Ti13Nb13Zr) are widely used as biomaterials for implants. Research in order to increase their wear and corrosion resistance and to improve their biocompatibility and bioactivity are still carried out. One of the most effective methods of manufacturing the porous materials is a powder metallurgy (PM). In this paper the results of research under shaping the structure of the porous titanium alloy Ti13Nb13Zr are also presented. As a manufacturing method of the porous material from the investigated and mentioned above Ti alloy, the powder metallurgy (PM) was choosen - with and without the use of a space holders. Method of fabrication a spherical powder from the aforementioned Ti alloy and results of its morphology research are discussed. The applied powder compaction method (with use and without use of space holders) and the influence of a sintering process on the final microstructure morphology of porous material obtained from Ti13Nb13Zr alloy are also presented and discussed.

Advances in Porous Biomaterials for Dental and Orthopaedic Applications

The connective hard tissues bone and teeth are highly porous on a micrometer scale, but show high values of compression strength at a relatively low weight. The fabrication of porous materials has been actively researched and different processes have been developed that vary in preparation complexity and also in the type of porous material that they produce. Methodologies are available for determination of pore properties. The purpose of the paper is to give an overview of these methods, the role of porosity in natural porous materials and the effect of pore properties on the living tissues. The minimum pore size required to allow the ingrowth of mineralized tissue seems to be in the order of 50 µm: larger pore sizes seem to improve speed and depth of penetration of mineralized tissues into the biomaterial, but on the other hand impair the mechanical properties. The optimal pore size is therefore dependent on the application and the used material.

Effect of UV irradiation on the shear bond strength of titanium with segmented polyurethane through gamma-mercapto propyl trimethoxysilane

The objective of this study was to investigate the effect of UV irradiation on shear bond strength between a titanium (Ti) and a segmented polyurethane (SPU) composite through gamma-mercapto propyl trimethoxysilane (gamma-MPS). To this end, the shear bond strength of Ti/SPU interface of Ti-SPU composite under varying conditions of ultraviolet ray (UV) irradiation was evaluated by a shear bond test. The glass transition temperatures of SPU with and without UV irradiation were also determined using differential scanning calorimetry. It was found that the shear bond strength of Ti/SPU interface increased with UV irradiation. However, excessive UV irradiation decreased the shear bond strength of Ti/SPU interface. Glass transition temperature was found to increase during 40-60 seconds of UV irradiation. In terms of durability after immersion in water at 37 degrees C for 30 days, shear bond strength was found to improve with UV irradiation. In conclusion, UV irradiation to a Ti-SPU composite was clearly one of the means to improve the shear bond strength of Ti/SPU interface.

Effect of active hydroxyl groups on the interfacial bond strength of titanium with segmented polyurethane through gamma-mercapto propyl trimethoxysilane

The objective of this study was to investigate the effect of active hydroxyl groups on a titanium (Ti) surface on the bond strength between Ti and segmented polyurethane (SPU) composite through gamma-mercapto propyl trimethoxysilane (gamma-MPS). Active hydroxyl groups on Ti surface oxide were controlled by immersion in hydrogen peroxide (H2O2) with different lengths of immersion time, and the resulting concentrations of active hydroxyl groups were evaluated using a zinc-complex substitution technique. For the H2O2-treated Ti, it was characterized using X-ray photoelectron spectroscopy and scanning electron spectroscopy. For the bond strength of Ti/ gamma-MPS/SPU interface, it was determined using a shear bond test. Results showed that the bond strength increased with increase in the concentration of active hydroxyl groups. In terms of durability after immersion in water at 310 K for 30 days, it was found that bond strength was improved with increase in active hydroxyl groups. Based on the results obtained, active hydroxyl groups on the surface oxide film were clearly one of the causes governing the interfacial bond strength.

Structure and strength at the bonding interface of a titanium-segmented polyurethane composite through 3-(trimethoxysilyl) propyl methacrylate for artificial organs

The objective of this study was to investigate the structure and strength at the bonding interface of a titanium (Ti)-segmented polyurethane (SPU) composite through (3-trimethoxysilyl) propyl methacrylate (gamma-MPS) for artificial organs. The effects of the thickness of the gamma-MPS layer on the shear bonding strength between Ti and SPU were investigated. Ti disks were immersed in various concentrations of gamma-MPS solutions for several immersion times. The depth profiles of elements and the thickness of the gamma-MPS layer were determined by glow discharge optical emission spectroscopy and ellipsometry, respectively. The bonding stress at the Ti/gamma-MPS/SPU interface was evaluated with a shear bonding test. Furthermore, the fractured surface of a Ti-SPU composite was observed by optical microscopy and characterized using X-ray photoelectron spectroscopy. Consequently, the thickness of the gamma-MPS layer was controlled by the concentration of the gamma-MPS solution and immersion time. The shear bonding stress at the interface increased with the increase of the thickness of the gamma-MPS layer. Therefore, the control of the thickness of the gamma-MPS layer is significant to increase the shear bonding stress at the Ti/gamma-MPS/SPU interface. These results are significant to create composites for artificial organs consisting of other metals and polymers.

Fabrication of Porous Titanium with Biomechanical Compatibility

Porous titanium with good strength and three-dimension pore structure was fabricated by using H2O2 as vesicant foaming titanium powder. The compressive strength, bending strength and Young’s modulus of porous titanium with the porosity of 58vol% are 190.7Mpa, 159Mpa and 4.15Gpa, respectively, similar to that of the nature bone. This kind of porous titanium with good bio-mechanical compatibility may be potential to alleviate the problems caused by the mismatch of the strength and Young's modulus between implant (110 GPa for Ti) and bone. Moreover, the pores (mainly in 100-700µm) are all interconnected and there are many microspores (about 10µm) in the wall of the macrospores. This porous structure would endow the materials with better activity.

Porous Ti-6Al-4V alloy fabricated by spark plasma sintering for biomimetic surface modification

Porous compacts with both biological and biomechanical compatibilities and high strength were developed. Spherical powders of Ti-6Al-4V alloy, which were either as received or surface modified with the use of calcium ions by hydrothermal treatment (HTT), were fabricated by a spark plasma sintering process. The porous compacts of pure Ti were used as reference materials. Porosity was approximately 30%, and compressive strengths were 113 and 125 MPa for the as-received Ti alloy powders and those modified by the HTT process, respectively. The bending strength and elastic modulus of as-received Ti alloy powders were 128-178 MPa and 16-18 GPa, respectively. Each of the compacts was immersed in simulated body fluid (SBF). The amount of adsorption/precipitation of calcium phosphate through the compacts was measured by weight change and was observed by SEM. The compacts were covered with calcium phosphate after 2 weeks of immersion in SBF. The compacts of Ti alloy had plenty of precipitated apatite crystals, and modification by HTT accumulated more precipitation. Because calcium phosphate is a mineral component of bone, apatite, which is precipitated on the surface of the compacts, could adsorb proteins and/or drugs such as antibiotics. It is expected that a large amount of proteins and/or drugs could be impregnated when the porous compacts developed are used.