NO removal in excess oxygen by plasma-enhanced selective catalytic reduction

Selective Catalytic Reduction of NO by NH3 Using a Combination of Non-Thermal Plasma and Mn-Cu/ZSM5 Catalyst

Dielectric barrier discharge (DBD) could generate non-thermal plasma (NTP) with the advantage of fast reactivity and high energy under atmosphere pressure and low-temperature. The presented work investigated the selective catalytic reduction (SCR) of nitric oxide (NO) using a combination of NTP and an Mn-Cu/ZSM5 catalyst with ammonia (NH3) as a reductant. The experimental results illustrate that the plasma-assisted SCR process enhances the low-temperature catalytic performance of the Mn-Cu/ZSM5 catalyst significantly, and it exhibits an obvious improvement in the NO removal efficiency. The reaction temperature is maintained at 200 °C in order to simulate the exhaust temperature of diesel engine, and the 10% Mn-8% Cu/ZSM5 catalyst shows the highest NO removal performance with about 93.89% at an energy density of 500 J L−1 and the selectivity to N2 is almost 99%. The voltage, frequency and energy density have a positive correlation to NO removal efficiency, which is positively correlated with the power of NTP system. In contrast, the O2 concentration has a negative correlation to the NO removal, and the NO removal efficiency cannot be improved when the NO removal process reaches reaction equilibrium in the NTP system.

New Experiment of Diesel Exhaust Treatment by Atmospheric Pressure Plasma–Wood Fiber Combination

Herein, a novel process of diesel exhaust purification by non-thermal plasma combined with wood fiber has been investigated to understand the effect of purification efficiency on the emission. The dielectric barrier discharge (DBD) and wood fiber (WF) improved removal efficiency of nitrogen oxide (NOx) owing to the positive activity of oxygen-containing functional groups (such as O–H groups or C–O groups) on the wood surface, which promoted the removal of NOx by 10%–13%. The mechanism to remove NOx in the presence of wood fibers was also deduced through FTIR spectra. When carbon black was loaded on the wood fiber, there was simultaneous removal of carbon soot and NOX. Although complete purification was not achieved, a high purification efficiency was obtained under the conditions of room temperature and no catalysts. These advantages highlight the importance of use of wood and non-thermal plasma (NTP), and this research work opens new avenues in the field of emissions treatment.

NO Removal by Plasma-Enhanced NH3-SCR Using Methane as an Assistant Reduction Agent at Low Temperature

The effects of using CH4 as an assistant reduction agent in plasma-assisted NH3–SCR were investigated. The new hybrid reaction system performed better than DBD–NH3–SCR when the O2 concentration varied from 2% to 12%. Compared with DBD–NH3–SCR, DBD–NH3–CH4–SCR (NH3:CH4 = 1:1) showed a more significant promotion effect on the performance and N2 selectivity for NOX abatement. When the O2 concentration was 6% and the SIE was 512 J/L, the NO removal efficiency of the new hybrid system reached 84.5%. The outlet gas components were observed via FTIR to reveal the decomposition process and its mechanism. This work indicated that CH4, as an assistant agent, enhances DBD–NH3–SCR in excess oxygen to achieve a new process with significantly higher activity at a low temperature (≤348 K) for NOX removal.

High-Efficiency Catalytic Conversion of NOx by the Synergy of Nanocatalyst and Plasma: Effect of Mn-Based Bimetallic Active Species

Three typical Mn-based bimetallic nanocatalysts of Mn−Fe/TiO2, Mn−Co/TiO2, Mn−Ce/TiO2 were synthesized via the hydrothermal method to reveal the synergistic effects of dielectric barrier discharge (DBD) plasma and bimetallic nanocatalysts on NOx catalytic conversion. The plasma-catalyst hybrid catalysis was investigated compared with the catalytic effects of plasma alone and nanocatalyst alone. During the catalytic process of catalyst alone, the catalytic activities of all tested catalysts were lower than 20% at ambient temperature. While in the plasma-catalyst hybrid catalytic process, NOx conversion significantly improved with discharge energy enlarging. The maximum NOx conversion of about 99.5% achieved over Mn−Ce/TiO2 under discharge energy of 15 W·h/m3 at ambient temperature. The reaction temperature had an inhibiting effect on plasma-catalyst hybrid catalysis. Among these three Mn-based bimetallic nanocatalysts, Mn−Ce/TiO2 displayed the optimal catalytic property with higher catalytic activity and superior selectivity in the plasma-catalyst hybrid catalytic process. Furthermore, the physicochemical properties of these three typical Mn-based bimetallic nanocatalysts were analyzed by N2 adsorption, Transmission Electron Microscope (TEM), X-ray diffraction (XRD), H2-temperature-programmed reduction (TPR), NH3-temperature-programmed desorption (TPD), and X-ray photoelectron spectroscopy (XPS). The multiple characterizations demonstrated that the plasma-catalyst hybrid catalytic performance was highly dependent on the phase compositions. Mn−Ce/TiO2 nanocatalyst presented the optimal structure characteristic among all tested samples, with the largest surface area, the minished particle sizes, the reduced crystallinity, and the increased active components distributions. In the meantime, the ratios of Mn4+/(Mn2+ + Mn3+ + Mn4+) in the Mn−Ce/TiO2 sample was the highest, which was beneficial to plasma-catalyst hybrid catalysis. Generally, it was verified that the plasma-catalyst hybrid catalytic process with the Mn-based bimetallic nanocatalysts was an effective approach for high-efficiency catalytic conversion of NOx, especially at ambient temperature.

Deep Oxidation of NO by a Hybrid System of Plasma-N-Type Semiconductors: High-Energy Electron-Activated "Pseudo Photocatalysis" Behavior

A "pseudo photocatalysis" process, being initiated between plasma and N-type semiconductors in the absence of light, was investigated for NO removal for the first time via dynamic probing of reaction processes by FT-IR spectra. It was demonstrated that N-type semiconductor catalysts could be activated to produce electron-hole (e^--h⁺) pairs by the collision of high-energy electrons (e*) from plasma. Due to the synergy of plasma and N-type semiconductors, major changes were noted in the conversion pathways and products. NO can be directly converted to NO₂^- and NO₃^- instead of toxic NO₂, owing to the formation of O₂^- and ·OH present in catalysts. New species like O₃ or ·O may be generated from the interaction between catalyst-induced species and radicals in plasma at a higher SIE, leading to deep oxidation of existing NO₂ to N₂O₅. Experiments with added trapping agents confirmed the contribution of e^- and h⁺ from catalysts. A series of possible reactions were proposed to describe reaction pathways and the mechanism of this synergistic effect. We established a novel system and realized an e*-activated "pseudo photocatalysis" behavior, facilitating the deep degradation of NO. We expect that this new strategy would provide a new idea for in-depth analysis of plasma-activated catalysis phenomenon.

Combined fast selective reduction using Mn-based catalysts and nonthermal plasma for NOx removal

In this study, the concept of fast SCR for NO reduction with NH₃ as reducing agent is realized via the combination of nonthermal plasma (NTP) with Mn-based catalyst. Experimental results indicate that 10% wt. Mn-Ce-Ni/TiO₂ possesses better physical and chemical properties of surface, resulting in higher NO removal efficiency if compared with 10% wt. Mn-Ce/TiO₂ and 10% wt. Mn-Ce-Cu/TiO₂. Mn-Ce-Ni/TiO₂ of 10% wt. achieves 100% NO_x conversion at 150 °C, while 10% wt. Mn-Ce/TiO₂ and 10% wt. Mn-Ce-Cu/TiO₂ need to be operated at a temperature above 200 °C for 100% NO_x conversion. However, NO conversion achieved with 10% wt. Mn-Ce-Ni/TiO₂ is significantly reduced as H₂O_(g) and SO₂ are introduced into the SCR system simultaneously. Further, two-stage system (SCR with DBD) is compared with the catalyst-alone for NO_x conversion and N₂ selectivity. The results indicate that 100% NO_x conversion can be achieved with two-stage system at 100 °C, while N₂ selectivity reaches 80%. Importantly, NO_x conversion achieved with two-stage system could maintain >95% in the presence of C₂H₄, CO, SO₂, and H₂O_(g), indicating that two-stage system has better tolerance for complicated gas composition. Overall, this study demonstrates that combining NTP with Mn-based catalyst is effective in reducing NO_x emission at a low temperature (≤200 °C) and has good potential for industrial application.

Continuous reduction of cyclic adsorbed and desorbed NO(x) in diesel emission using nonthermal plasma

Considering the recent stringent regulations governing diesel NO(x) emission, an aftertreatment system for the reduction of NO(x) in the exhaust gas has been proposed and studied. The proposed system is a hybrid method combining nonthermal plasma and NOx adsorbent. The system does not require precious metal catalysts or harmful chemicals such as urea and ammonia. In the present system, NO(x) in diesel emission is treated by adsorption and desorption by adsorbent as well as nonthermal plasma reduction. In addition, the remaining NO(x) in the adsorbent is desorbed again in the supplied air by residual heat. The desorbed NO(x) in air recirculates into the intake of the engine, and this process, i.e., exhaust gas components' recirculation (EGCR) achieves NO(x) reduction. Alternate utilization of two adsorption chambers in the system can achieve high-efficiency NO(x) removal continuously. An experiment with a stationary diesel engine for electric power generation demonstrates an energy efficiency of 154 g(NO2)/kWh for NO(x) removal and continuous NO(x) reduction of 70.3%. Considering the regulation against diesel emission in Japan, i.e., the new regulation to be imposed on vehicles of 3.5-7.5 ton since 2016, the present aftertreatment system fulfills the requirement with only 1.0% of engine power.

Diesel NO(x) aftertreatment by combined process using temperature swing adsorption, NO(x) reduction by nonthermal plasma, and NO(x) recirculation: improvement of the recirculation process

NO(x) emitted from a stationary diesel engine generator was treated with a hybrid system comprising NO(x) reduction by nonthermal plasma (NTP) and temperature swing adsorption (TSA) driven by engine waste heat. TSA produces a low-volume gas mixture of N(2) and highly concentrated NO(x), which is effectively reduced by NTP treatment. Improved treatment performance and efficiency are achieved by re-injecting the NTP-treated gas mixture into the engine intake. The system comprises two switchable adsorption chambers; the operation of this system was simulated by using a one-chamber system. The maximum energy efficiency for NO(x) treatment is 200 g(NO(2))/kWh. The respective contributions of NTP and injection of N(2) and NO(x) to the performance were theoretically analyzed. The analysis predicts that high energy efficiency and high NO(x)-removal efficiency can be simultaneously achieved with this system but miniaturization of the adsorption chambers will be a challenge.

High-efficiency removal of NOx using a combined adsorption-discharge plasma catalytic process

A combined adsorption-discharge plasma catalytic process was used for the removal of NO(x) using zeolites as catalysts without external heating. It was found that the types of plasma carrier gases exert great effect on the conversion of adsorbed NO(x). The conversion of adsorbed NO(x) is much lower in N(2) plasma than in Ar plasma, which is attributed to the reverse reaction, NO(x) formation reaction. The momentary increase of oxygen species derived from the decomposition of adsorbed NO(x) is considered to be the main cause as their collisions with nitrogen species can generate NO(x) again. Thus, solid carbon was added to the catalyst to act as a scavenger for active oxygen species to improve the conversion of adsorbed NO(x) in N(2) plasma. A NO(x) removal rate of 97.8% was obtained on 8.5wt.% carbon mixed H-ZSM-5 at an energy efficiency of 0.758 mmol NO(x)/W·h.

Simultaneous removals of NOx, HC and PM from diesel exhaust emissions by dielectric barrier discharges

The main target of this work is to characterize the abatements of particulate matter (PM), hydrocarbons (HC) and nitrogen oxides (NO(x)) from an actual diesel exhaust using dielectric barrier discharge technology (DBD). The effects of several parameters, such as peak voltage, frequency and engine load, on the contaminant removals have been investigated intensively. The present study shows that for a given frequency, the removals of PM and HC are enhanced with the increase of peak voltage and level off at higher voltage, while in the range of higher voltages a decline of NO(x) removal efficiency is observed. For a given voltage, the maximums of specific energy density (SED) and removal efficiency are attained at resonance point. The increase of peak voltage will result in a significant decrease of energy utilization efficiency of DBD at most engine loads. Alkanes in soluble organic fraction (SOF) are more readily subjected to removals than polycyclic aromatic hydrocarbons (PAHs).

Photocatalytic oxidation of nitric oxide with immobilized titanium dioxide films synthesized by hydrothermal method

Gas-phase photocatalytic oxidation (PCO) of nitric oxide (NO) with immobilized TiO2 films was studied in this paper. The immobilized TiO2 films were synthesized by hydrothermal method. The characterization for the physicochemical properties of catalysts prepared under different hydrothermal conditions were carried out by X-ray diffraction analysis (XRD), transmission electron microscopy (TEM), high resolution-transmission electron microscopy (HR-TEM), Brunauer-Emmett-Teller measurements (BET) and scanning electron micrograph (SEM). It was found that the PCO efficiency of the catalyst was mainly depended on the hydrothermal conditions. The optimal values of hydrothermal temperature and hydrothermal time were 200 degrees C and 24 h, respectively. Furthermore, it was also known that the photocatalytic efficiency would decrease remarkably when the calcination temperature was over than 450 degrees C. Under the optimal conditions (hydrothermal condition: 200 degrees C for 24 h; calcination temperature: 450 degrees C), the photocatalytic efficiency of catalyst could reach 60% higher than that of Degussa P25.

Selective catalytic reduction of NO over supported silver catalysts--practical and mechanistic aspects

Selective catalytic reduction of NO by hydrocarbons (HC-SCR) is one of the promising technologies for removal of NO in exhausts containing excess oxygen, such as diesel and lean burn gasoline engines. Supported Ag catalysts, especially Ag/Al2O3, are thought to be the promising candidates for use in diesel exhausts, as confirmed by several reports on engine bench tests. The HC-SCR performance of supported Ag catalysts is very sensitive to the reaction conditions, especially the type of hydrocarbons and the addition of H2. The control of reaction conditions would be key for practical use. The current research of supported Ag catalysts is reviewed from the viewpoints of practical use and the reaction mechanism, i.e., the reaction scheme, the role of surface adsorbed species, and the structure of active Ag species.

Plasma Chemistry of NO in Complex Gas Mixtures Excited with a Surfatron Launcher

The plasma chemistry of NO has been investigated in gas mixtures with oxygen and/or hydrocarbon and Ar as carrier gas. Surface wave discharges operating at microwave frequencies have been used for this study. The different plasma reactions have been analyzed for a pressure range between 30 and 75 Torr. Differences in product concentration and/or reaction yields smaller than 10% were found as a function of this parameter. The following gas mixtures have been considered for investigation: Ar/NO, Ar/NO/O2, Ar/NO/CH4, Ar/CH4/O2, Ar/NO/CH4/O2. It is found that NO decomposes into N2 and O2, whereas other products such as CO, H2, and H2O are also formed when CH4 and O2 are present in the reaction mixture. Depending on the working conditions, other minority products such as HCN, CO2, and C2 or higher hydrocarbons have been also detected. The reaction of an Ar/NO plasma with deposits of solid carbon has also been studied. The experiments have provided useful information with respect to the possible removal of soot particles by this type of plasma. It has been shown that carbon deposits are progressively burned off by interaction with the plasma, and practically 100% decomposition of NO was found. Plasma intermediate species have been studied by optical emission spectroscopy (OES). Bands and/or peaks due to N2*, NO*, OH*, C2*, CN*, CH*, or H* were detected with different relative intensities depending on the gas mixture. From the analysis of both the reaction products and efficiency and the type of intermediate species detected by OES, different plasma reactions and processes are proposed to describe the plasma chemistry of NO in each particular mixture of gases. The results obtained provide interesting insights about the plasma removal of NO in real gas exhausts.