Study of the interfacial interactions in the molybdenite floatation system

Recent progress on research of molybdenite flotation: A review

Molybdenum is an important alloy element for metallurgical industry because of its high temperature stability. As the major mineral reserve for molybdenum, molybdenite (MoS₂) is commonly found in porphyry copper deposits. Molybdenite is naturally floatable and can be separated from copper sulfide mineral using froth flotation. Properties of molybdenite such as mineralogy, microstructure, surface wettability, zeta potential, etc. can have a great effect on its floatability. Organic and inorganic depressants and surface pre-treatment methods are applied to improve the recovery of molybdenite. Electrochemical potential measurements using different electrodes are used to monitor process conditions and enable processing parameter adjustments to improve flotation circuit performance and reduce operating costs. Cations like Ca²⁺ and Mg²⁺ are reported to have negative effects on the flotation of molybdenite in alkaline solution, and dispersants and oil collectors need to be added to restore the flotation of molybdenite. In addition, effects of gangue minerals, particle size, and oil collectors and surfactants on molybdenite recovery are also discussed in this manuscript.

A Novel Method for Improving Low-Temperature Flotation Performance of Nonpolar Oil in the Molybdenite Flotation

Nonpolar hydrocarbon oil (NHO) is one of the most extensively used collectors in the flotation of molybdenite due to its excellent selectivity. However, NHO has low sensibility at pulp temperature. At low temperatures (<283 K), although more kerosene is used, the recovery of molybdenite flotation is still lower than at room temperature. In this study, magnetizing treatment, which is an efficient, low-cost, innovative, and environmentally friendly emulsification method, was used to improve the flotation performance of NHO in low-temperature molybdenite flotation. The test results showed that, compared with unmagnetized kerosene (UMK), the optimum dosage of magnetized kerosene (MK) could be reduced by 11% at 298 K. At the same dosage of kerosene, the flotation recovery of MK was 3% higher than UMK at 278 K. The surface tension measurement results showed that the surface tension of MK rose periodically as the magnetic field intensity increased, and there was a maximum surface tension within each period. Further, the magnetic field intensity had the maximum flotation recovery of molybdenite at the maximum surface tension of MK. Combined with the analysis based on the Girifalco–Good theory and the static drop volume method of interfacial tension, the interfacial tension of kerosene–water was shown to decrease with the increase of the surface tension of kerosene. This finding indicates that the dispersibility of kerosene in pulp could be improved by reducing the size of oil droplets, thereby improving the molybdenite flotation recovery of kerosene at low-temperature pulp. It is helpful to improve the flotation recovery of molybdenite using NHO as a collector for low-temperature pulp (<283 K).

Unraveling Interaction Mechanisms between Molybdenite and a Dodecane Oil Droplet Using Atomic Force Microscopy

Molybdenite (MoS₂) is a mineral that has drawn great interest because of its potential application in various fields. To facilitate the flotation of molybdenite, the mineral pulp is commonly treated with nonpolar oil additives to promote hydrophobicity and to form an oil bridge between ultrafine molybdenite particles for agglomeration. In this study, dodecane was chosen as a model oil to investigate the flotation mechanisms of molybdenite with nonpolar oil. The interaction forces between a micrometer-sized dodecane droplet and the molybdenite basal plane in various electrolyte solutions were directly measured by the atomic force microscope droplet probe technique. The effects of added salts, ionic strength, and solution pH on interaction forces were evaluated by considering van der Waals, electrical double-layer (EDL), and hydrophobic forces. The experimentally measured force curves were found to agree well with the Reynolds lubrication model and the augmented Young-Laplace equation. The results show that the competition between repulsive EDL forces and attractive hydrophobic forces was directly responsible for oil-molybdenite attachment behavior. High pH and low salinity (<24 mM NaCl) led to strong repulsive EDL forces, which stabilized the interaction and prevented the attachment of oil to molybdenite. Both low pH and high salinity facilitated the attachment of oil to molybdenite through the depression of EDL force, allowing attractive hydrophobic force to dominate. The hydrophobic attraction was quantified with an exponential decay length of 1.0 ± 0.1 nm. Furthermore, calcium ions decreased the magnitude of the surface potentials of both oil and molybdenite more than that seen with the same ionic strength of sodium ions, suggesting the suppressed EDL repulsion. This study provides quantitative information about the surface forces between oil and the molybdenite basal plane and an improved understanding of the fundamental interaction mechanisms governing molybdenite recovery by mineral flotation.