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Yang H, Li G, Ma W, Hao B, Zhang Z, Liu Y, Hao Z. Recent Developments in Heterogeneous Catalyzed Epoxidation of Ethylene to Ethylene Oxide. Chemistry 2025; 31:e202404773. [PMID: 40200744 DOI: 10.1002/chem.202404773] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/29/2024] [Revised: 04/06/2025] [Accepted: 04/07/2025] [Indexed: 04/10/2025]
Abstract
Epoxidation of ethylene to produce ethylene oxide (EO) is a vital heterogeneous catalytic chemical process in the industry, as EO is an important intermediate for the synthesis of fine chemicals including ethylene glycol, ethoxylates, plastics, and polyester. EO is commercially produced by the silver-catalyzed partial oxidation of ethylene with air or oxygen. However, it remains challenging to understand its chemical behavior under reaction conditions. To overcome this challenge, a series of catalysts with well-defined structures have been developed. The present review is devoted to summarizing the recent advances in the exploitation of novel catalytic materials for the epoxidation of ethylene, such as metal nanoparticles, clusters, single atoms, and bimetal. The role of promoters in selectivity enhancement will be discussed. A deep understanding of the active species, oxygen species, active structures, activity-structure relationship, and mechanisms contributing to the epoxidation process are highlighted. The integration with other advanced technologies such as electrocatalytic and photocatalytic is also reviewed. Finally, the current challenges and future prospects are provided so as to give guidance for the design of efficient catalysts for heterogeneous epoxidation of ethylene to EO, and to improve the fundamental understanding of the underlying catalytic chemistry.
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Affiliation(s)
- Hongling Yang
- Aerosol and Haze Laboratory, Advanced Innovation Center for Soft Matter Science and Engineering, College of Chemical Engineering, Beijing University of Chemical Technology, Beijing, 100029, China
| | - Ganggang Li
- National Engineering Laboratory for VOCs Pollution Control Material & Technology, Research Center for Environmental Material and Pollution Control Technology, University of Chinese Academy of Sciences, Beijing, 101408, China
| | - Wei Ma
- Aerosol and Haze Laboratory, Advanced Innovation Center for Soft Matter Science and Engineering, College of Chemical Engineering, Beijing University of Chemical Technology, Beijing, 100029, China
| | - Boyi Hao
- National Engineering Laboratory for VOCs Pollution Control Material & Technology, Research Center for Environmental Material and Pollution Control Technology, University of Chinese Academy of Sciences, Beijing, 101408, China
| | - Zhongshen Zhang
- National Engineering Laboratory for VOCs Pollution Control Material & Technology, Research Center for Environmental Material and Pollution Control Technology, University of Chinese Academy of Sciences, Beijing, 101408, China
| | - Yongchun Liu
- Aerosol and Haze Laboratory, Advanced Innovation Center for Soft Matter Science and Engineering, College of Chemical Engineering, Beijing University of Chemical Technology, Beijing, 100029, China
| | - Zhengping Hao
- National Engineering Laboratory for VOCs Pollution Control Material & Technology, Research Center for Environmental Material and Pollution Control Technology, University of Chinese Academy of Sciences, Beijing, 101408, China
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Zhao C, Zhu H, Liu Y, Feng J, Feng X, Xu W, Yang Z, Sun B. Micropore Blocking Strategy for Mitigating Adsorption and Diffusion Limitations in the Direct Epoxidation of Propylene. Chem Eng Sci 2022. [DOI: 10.1016/j.ces.2022.117574] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
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Zhou XT, Yu HY, Li Y, Xue C, Ji HB. Cerium(IV) Sulfate as a Cocatalyst for Promoting the Direct Epoxidation of Propylene by Ruthenium Porphyrin with Molecular Oxygen. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.0c04264] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Xian-Tai Zhou
- Fine Chemical Industry Research Institute, School of Chemical Engineering and Technology, Sun Yat-sen University, Zhuhai 519082, P. R. China
| | - Hai-Yang Yu
- Fine Chemical Industry Research Institute, School of Chemical Engineering and Technology, Sun Yat-sen University, Zhuhai 519082, P. R. China
| | - Yang Li
- Fine Chemical Industry Research Institute, School of Chemistry, Sun Yat-sen University, Guangzhou 510275, P. R. China
| | - Can Xue
- Fine Chemical Industry Research Institute, School of Chemical Engineering and Technology, Sun Yat-sen University, Zhuhai 519082, P. R. China
| | - Hong-Bing Ji
- Fine Chemical Industry Research Institute, School of Chemistry, Sun Yat-sen University, Guangzhou 510275, P. R. China
- School of Chemical Engineering, Guangdong University of Petrochemical Technology, Maoming 525000, P. R. China
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Propylene epoxidation by molecular oxygen using supported silver catalysts: Effect of support type, preparation method and promotion with alkali chloride and/or steam. Catal Today 2020. [DOI: 10.1016/j.cattod.2019.06.057] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
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Liu J, Chen T, Jian P, Wang L. Hierarchical 0D/2D Co3O4 hybrids rich in oxygen vacancies as catalysts towards styrene epoxidation reaction. CHINESE JOURNAL OF CATALYSIS 2018. [DOI: 10.1016/s1872-2067(18)63133-x] [Citation(s) in RCA: 28] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/28/2022]
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Yan W, Wu Y, Feng X, Yang C, Jin X, Shen J. Selective propylene epoxidation in liquid phase using highly dispersed Nb catalysts incorporated in mesoporous silicates. Chin J Chem Eng 2018. [DOI: 10.1016/j.cjche.2018.03.001] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/18/2022]
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Thao NT, Nhu NT, Lin KS. Liquid phase oxidation of benzyl alcohol to benzaldehyde over sepiolite loaded chromium oxide catalysts. J Taiwan Inst Chem Eng 2018. [DOI: 10.1016/j.jtice.2017.11.034] [Citation(s) in RCA: 12] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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