Interfacial scattering at electrochemically fabricated atom-scale junctions between thin gold film electrodes in a microfluidic channel

Computational analysis of copper electrodeposition into a porous preform

Electroplating of metals into a porous preform with conductive walls is relevant in the fabrication of structural composites, fuel cells and batteries, and microelectronics. Electrodeposition process parameters, such as direct current or pulsed current, electric potential, and electrolyte concentration, as well as preform geometry, have important implications in the process outcomes including the filling process and the percentage of the infiltrated volume. Although electroplating into a vertical interconnect access (with nonconductive walls) for microelectronic applications has been extensively studied, the "flow-through" electroplating into a channel geometry with conducive walls has not been previously investigated. Here, copper infiltration into a such channel has been investigated using computational analysis for the first time. The effects of the inlet flow velocity, potential, electrolyte concentration, and microchannel geometry are systematically studied to quantify their influence on the electrodeposition rate, uniformity of the deposition front, and the infiltrated area within the channel. Computational results revealed that the unfilled area can be reduced to lower than 1% with a low applied potential, a high electrolyte concentration, and no inflow velocity. The results can be used to guide experiments involving electroplating metals into porous preforms toward reliable and reproducible manufacturing processes.

3D printed microfluidic devices with integrated versatile and reusable electrodes

We report two 3D printed devices that can be used for electrochemical detection. In both cases, the electrode is housed in commercially available, polymer-based fittings so that the various electrode materials (platinum, platinum black, carbon, gold, silver) can be easily added to a threaded receiving port printed on the device; this enables a module-like approach to the experimental design, where the electrodes are removable and can be easily repolished for reuse after exposure to biological samples. The first printed device represents a microfluidic platform with a 500 × 500 μm channel and a threaded receiving port to allow integration of either polyetheretherketone (PEEK) nut-encased glassy carbon or platinum black (Pt-black) electrodes for dopamine and nitric oxide (NO) detection, respectively. The embedded 1 mm glassy carbon electrode had a limit of detection (LOD) of 500 nM for dopamine and a linear response (R(2) = 0.99) for concentrations between 25-500 μM. When the glassy carbon electrode was coated with 0.05% Nafion, significant exclusion of nitrite was observed when compared to signal obtained from equimolar injections of dopamine. When using flow injection analysis with a Pt/Pt-black electrode and standards derived from NO gas, a linear correlation (R(2) = 0.99) over a wide range of concentrations (7.6-190 μM) was obtained, with the LOD for NO being 1 μM. The second application showcases a 3D printed fluidic device that allows collection of the biologically relevant analyte adenosine triphosphate (ATP) while simultaneously measuring the release stimulus (reduced oxygen concentration). The hypoxic sample (4.8 ± 0.5 ppm oxygen) released 2.4 ± 0.4 times more ATP than the normoxic sample (8.4 ± 0.6 ppm oxygen). Importantly, the results reported here verify the reproducible and transferable nature of using 3D printing as a fabrication technique, as devices and electrodes were moved between labs multiple times during completion of the study.

Potential-dependent restructuring and chemical noise at Au-Ag-Au atomic scale junctions

The effect of electrochemical potential on the behavior of electrochemically deposited Au-Ag-Au bimetallic atomic scale junctions (ASJs) is addressed here. A common strategy for ASJ production begins with overgrown nanojunctions and uses electromigration to back-thin the junction. Here, these steps are carried out with the entire junction under electrochemical potential control, and the relationship between junction stability and applied potential is characterized. The control of electrochemical potential provides a reliable method of regulating the size of nanojunctions. In general, more anodic potentials decrease junction stability and increase the rate at which conductance decays. Conductance behavior under these labile conditions is principally determined by Ag oxidation potential, electrochemical potential-induced surface stress, and the nature of the adsorbate. Junctions fabricated at more cathodic potentials experience only slight changes in conductance, likely due to surface atom diffusion and stress-induced structural rearrangement. Electrochemical potential also plays a significant role in determining adsorption-desorption kinetics of surface pyridine at steady state at Au-Ag-Au ASJs, as revealed through fluctuation spectroscopy. Average cutoff frequencies increase at more anodic potentials, as does the width of the cutoff frequency distribution measured over 80 independent runs. Three reversible reactions--pyridine adsorption, Ag atom desorption, and Ag-pyridine complex dissolution--can occur on the surface, and the combination of the three can explain the observed results.

The surface scattering-based detection of hydrogen in air using a platinum nanowire

The performance of a single platinum (Pt) nanowire for detecting H(2) in air is reported. A Pt nanowire shows no resistance change upon exposure to H(2) in N(2), but H(2) exposure in air causes a reversible resistance decrease for H(2) concentrations above 10 ppm. The amplitude of the resistance change induced by H(2) exposure and the time rate of change of the nanowire resistance both increased with increasing temperature from 298 to 550 K. This resistance decrease of the Pt nanowire in the presence of H(2) results from reduced electron diffuse scattering at hydrogen-covered Pt surfaces as compared with oxygen-covered platinum surfaces, we hypothesize. The properties for the detection of H(2) in air of single Pt and Pd nanowires of similar size are compared in this study. Pt nanowires have a limit-of-detection for H(2) (LOD(H(2))) of 10 ppm; 3 orders of magnitude lower than for Pd nanowires of the same size, as well as a response time that is 1/100th of Pd for [H(2)] ≈ 1%.

Robust Au-Ag-Au bimetallic atom-scale junctions fabricated by self-limited Ag electrodeposition at Au nanogaps

Atom-scale junctions (ASJs) exhibit quantum conductance behavior and have potential both for fundamental studies of adsorbate-mediated conductance in mesoscopic conductors and as chemical sensors. Electrochemically fabricated ASJs, in particular, show the stability needed for molecular detection applications. However, achieving physically robust ASJs at high yield is a challenge because it is difficult to control the direction and kinetics of metal deposition. In this work, a novel electrochemical approach is reported, in which Au-Ag-Au bimetallic ASJs are reproducibly fabricated from an initially prepared Au nanogap by sequential overgrowth and self-limited thinning. Applying a potential across specially prepared Au nanoelectrodes in the presence of aqueous Ag(I) leads to preferential galvanic reactions resulting in the deposition of Ag and the formation of an atom-scale junction between the electrodes. An external resistor is added in series with the ASJ to control self-termination, and adjusting solution chemical potential (concentration) is used to mediate self-thinning of junctions. The result is long-lived, mechanically stable ASJs that, unlike previous constructions, are stable in flowing solution, as well as to changes in solution media. These bimetallic ASJs exhibit a number of behaviors characteristic of quantum structures, including long-lived fractional conductance states, that are interpreted to arise from two or more quantized ASJs in series.

Intrinsic stability and hydrogen affinity of pure and bimetallic nanowires

A density functional theory study of the intrinsic stability of pure and bimetallic wires is presented. Several bimetallic combinations forming one-atom thick wires are studied. An explanation for the experimental instability of Cu wires in contrast to the stability of Au and Ag wires is given, which relies on the higher surface energy of the former. All the possible intercalations between Ni, Pd, Pt, Cu, Ag, and Au are studied. The bimetallic wires AuCu and AuAg were found to be the most stable ones. The reactivity of the latter two systems is also examined using hydrogen adsorption as a microscopic probe. It was found that at the inter-metal interface, up to second neighbors, Cu and Ag become more reactive and Au becomes more inert than the corresponding pure wires. These results are explained within the d-band model.

Effect of molecular adsorption on the electrical conductance of single au nanowires fabricated by electron-beam lithography and focused ion beam etching

Metal nanowires are one of the potential candidates for nanostructured sensing elements used in future portable devices for chemical detection; however, the optimal methods for fabrication have yet to be fully explored. Two routes to nanowire fabrication, electron-beam lithography (EBL) and focused ion beam (FIB) etching, are studied, and their electrical and chemical sensing properties are compared. Although nanowires fabricated by both techniques exhibit ohmic conductance, I-V characterization indicates that nanowires fabricated by FIB etching exhibit abnormally high resistivity. In addition, the resistivity of nanowires fabricated by FIB etching shows very low sensitivity toward molecular adsorption, while those fabricated by EBL exhibit sensitive resistance change upon exposure to solution-phase adsorbates. The mean grain sizes of nanowires prepared by FIB etching are much smaller than those fabricated by EBL, so their resistance is dominated by grain-boundary scattering. As a result, these nanowires are much less sensitive to molecular adsorption, which mediates nanowire conduction through surface scattering. The much reduced mean grain sizes of these nanowires correlate with Ga ion damage caused during the ion milling process. Thus, even though the nanowires prepared by FIB etching can be smaller than their EBL counterparts, their reduced sensitivity to adsorption suggests that nanowires produced by EBL are preferred for chemical and biochemical sensing applications.

Electrochemical control of stability and restructuring dynamics in Au-Ag-Au and Au-Cu-Au bimetallic atom-scale junctions

Metallic atom-scale junctions (ASJs) are interesting fundamentally because they support ballistic transport, characterized by conduction quantized in units of G(0) = 2e(2)/h. They are also of potential practical interest since ASJ conductance is extraordinarily sensitive to molecular adsorption. Monometallic Au ASJs were previously fabricated electrochemically using an I(-)/I(3)(-) medium and a unique open working electrode configuration to produce slow electrodeposition or electrodissolution, resulting in reproducible ASJs with limiting conductance <5 G(0). Here, bimetallic Au-Cu-Au and Au-Ag-Au ASJ structures are obtained by electrochemical deposition/dissolution of Cu and Ag in K(2)SO(4) supporting electrolyte. The ASJs are fabricated in Si(3)N(4)-protected Au nanogaps obtained by focused ion beam milling, a protocol which yields repeatable and reproducible Au-Cu-Au or Au-Ag-Au ASJs without damaging the Au nanogap substrates. While Au-Ag-Au ASJs are relatively stable (hours) at open circuit potential in the supporting electrolyte, Au-Cu-Au ASJs exhibit spontaneous restructuring dynamics, characterized by monotonic, stepwise decreases in conductance under the same conditions. However, the Au-Cu-Au ASJs can be stabilized by applying sufficiently negative potentials. Hydrogen adsorption and shifts in the Fermi level are possible reasons for the enhanced stability of Au-Cu-Au structures at large negative overpotentials. In light of these observations, it is possible to integrate ASJs in microfluidic devices as renewable, nanostructured sensing elements for chemical detection.

Diffusion-limited and advection-driven electrodeposition in a microfluidic channel

Self-terminating electrochemical fabrication was used within a microfluidic channel to create a junction between two Au electrodes separated by a gap of 75 microm . During the electrochemical process of etching from the anode to deposition at the cathode, flow could be applied in the anode-to-cathode direction. Without applied flow, dendritic growth and dense branching morphologies were typically observed at the cathode. The addition of applied flow resulted in a densely packed gold structure that filled the channel. A computer simulation was developed to explore regimes where the diffusion, flow, and electric field between the electrodes individually dominated growth. The model provided good qualitative agreement relating flow to the experimental results. The model was also used to contrast the effects of open and closed boundaries and electric field strength, as factors related to tapering.

Nanoscale control and manipulation of molecular transport in chemical analysis

The ability to understand and control molecular transport is critical to numerous chemical measurement strategies, especially as they apply to mass-limited samples in nanometer-scale structures. The characteristics of nanoscale structures and devices highlighted in the examples discussed in this article include enhanced mass transport, accessing novel physical behavior, large surface-to-volume ratio, diminished background signals, and the fact that molecular characteristics can dominate the behavior of the structure. The control of nanoscale transport is physically embodied in different structures and experiments. Those structures and experiments highlighted here are featured because of their centrality (nanochannels and nanopores), their connection to more familiar macroscale phenomena (nanoelectrodes), and/or their ability to introduce control (stimulus-responsive materials) or because they represent especially interesting possibilities (stochastic sensing structures).

Stable atom-scale junctions on silicon fabricated by kinetically controlled electrochemical deposition and dissolution

Metallic atom-scale junctions (ASJs) constitute the natural limit of nanowires, in which the limiting region of conduction is only a few atoms wide. They are of interest because they exhibit ballistic conduction and their conductance is extraordinarily sensitive to molecular adsorption. However, identifying robust and regenerable mechanisms for their production is a challenge. Gold ASJs have been fabricated electrochemically on silicon using an iodide-containing medium to control the kinetics. Extremely slow electrodeposition or electrodissolution rates were achieved and used to reliably produce ASJs with limiting conductance <5 G(0). Starting from a photolithographically fabricated, Si(3)N(4)-protected micrometer-scale Au bridge between two contact electrodes, a nanometer-scale gap was prepared by focused ion beam milling. The opposing Au faces of this construct were then used in an open-circuit working electrode configuration to produce Au ASJs, either directly or by first overgrowing a thicker Au nanowire and electrothinning it back to an ASJ. Gold ASJs produced by either approach exhibit good stabilityin some cases being stable over hours at 300 Kand quantized conductance properties. The influence of deposition/dissolution potential and supporting electrolyte on the stability of ASJs are considered.

Molecular sensing with the tunnel junction of an Au nanogap in solution

The tunnel junction of a gold nanogap was fabricated electrochemically for a molecular sensing device in solution. The tunnel junction was sensitive enough to detect the variation of a potential barrier within the nanogap, such as the chemical adsorption of molecules. By monitoring the variation of the tunneling current, which represents the change of a potential barrier due to molecular adsorption, the molecules could be detected.