Enhancing the Permselectivity of Thin-Film Composite Membranes Interlayered with MoS2 Nanosheets via Precise Thickness Control

Nanofiltration membranes with fast water transport induced by controlled interfacial diffusion to enhance desalination and micropollutant removal

Nanofiltration (NF) membranes offer tremendous potential in wastewater reuse, desalination, and resource recovery to alleviate water scarcity and environmental contamination. However, separating micropollutants and charged ions from wastewater while maintaining high water permeation remains challenging for conventional NF membranes. Customizing diffusion and interaction behavior of monomers at membrane-forming interfaces is promising for regulating interior pore structures and surface morphology properties for polyamide NF membranes, reaching efficient screening and retaining of solutes from water. In this work, photopolymerization occurred on two-phase interfaces of interfacial polymerization to modulate monomer diffusion toward reaction interfaces, accelerating reaction process and narrowing reaction area thus improving interior pore uniformity and free-volume regularity. Density distributions and interactive energies of monomers at the interface were explored to illustrate the effect of monomer diffusive behavior regulated by photopolymerization on membrane physicochemical properties and separation performance through molecular dynamics simulations. Pore size distributions were simulated to verify experimental results. Layers of nodules and rod-like structures appeared on the membrane surfaces. Membranes with interface photopolymerization exhibited a water permeability of 46.0 L·m-2·h-1·bar-1 more than five-fold that of the control, with improved monovalent and multivalent ions separation. Surface photopolymerized membranes with water permeation of 26.6 L·m-2·h-1·bar-1 (more than three times as high as the control) achieved excellent micropollutant and salt removal. This work provides a foundation for constructing NF membranes with specific separation functions for environmental applications.

Nanofoamed Polyamide Membranes: Mechanisms, Developments, and Environmental Implications

Thin film composite (TFC) polyamide membranes have been widely applied for environmental applications, such as desalination and water reuse. The separation performance of TFC polyamide membranes strongly depends on their nanovoid-containing roughness morphology. These nanovoids not only influence the effective filtration area of the polyamide film but also regulate the water transport pathways through the film. Although there have been ongoing debates on the formation mechanisms of nanovoids, a nanofoaming theory─stipulating the shaping of polyamide roughness morphology by nanobubbles of degassed CO2 and the vapor of volatile solvents─has gained much attention in recent years. In this review, we provide a comprehensive summary of the nanofoaming mechanism, including related fundamental principles and strategies to tailor nanovoid formation for improved membrane separation performance. The effects of nanovoids on the fouling behaviors of TFC membranes are also discussed. In addition, numerical models on the role of nanovoids in regulating the water transport pathways toward improved water permeance and antifouling ability are highlighted. The comprehensive summary on the nanofoaming mechanism in this review provides insightful guidelines for the future design and optimization of TFC polyamide membranes toward various environmental applications.

Distinct Efficacies of Interlayers in Tailoring Polyamide Nanofiltration Membrane Performance for Organic Micropollutant Removal: Dependent on Substrate Characteristics

Interlayered thin-film nanocomposite (TFN) membranes have shown the potential to boost nanofiltration performance for water treatment applications including the removal of organic micropollutants (OMPs). However, the effects of substrates have been overlooked when exploiting and evaluating the efficacy of certain kinds of interlayers in tailoring membrane performance. Herein, a series of TFN membranes were synthesized on different porous substrates with identical interlayers of metal-organic framework nanosheets. It was revealed that the interlayer introduction could narrow but not fully eliminate the difference in the properties among the polyamide layers formed on different substrates, and the membrane performance variation was prominent in distinct aspects. For substrates with small pore sizes exerting severe water transport hindrance, the introduced interlayer mainly enhanced membrane water permeance by affording the gutter effect, while it could be more effective in reducing membrane pore size by improving the interfacial polymerization platform and avoiding PA defects when using a large-pore-size substrate. By matching the selected substrates and interlayers well, superior TFN membranes were obtained with simultaneously higher water permeance and OMP rejections compared to three commercial membranes. This study helps us to objectively understand interlayer efficacies and attain performance breakthroughs of TFN membranes for more efficient water treatment.

Thin-Film Composite Membranes Interlayered with Amphiphilic MoS2 Nanosheets via Controllable Interfacial Polymerization for Enhanced Desalination Performance

Polyamide (PA)-based nanofiltration (NF) membranes have demonstrated extensive applications for a sustainable water-energy-environment nexus. A rational control of interfacial polymerization (IP) is highly efficacious to enhance NF separation performance yet remains a technical challenge. Herein, we proposed a regulation strategy of constructing amphiphilic molybdenum disulfide/cetyltrimethylammonium bromide interlayer atop the Kevlar hydrogel substrate. The amphiphilic nanosheet interlayered NF membrane exhibited a crumpled PA surface with an elevated cross-linking degree of 76.9%, leading to an excellent water permeance (16.8 L m-2 h-1 bar-1) and an impressive Na2SO4 rejection (99.1%). Meanwhile, the selectivity coefficient of Na2SO4/NaCl of the optimized TFC membrane reached 91, surpassing those of the recently reported NF membranes. Moreover, the optimized membrane exhibited a desirable rejection of over 90% against Mn2+ and Cu2+ in actual textile wastewater. Importantly, the underlying NF membrane formation mechanism was elucidated via both experiments and molecular simulations. The synchronous control of mass and heat transfer of IP process offers a new methodology for the state-of-the-art membrane fabrication, which opens more avenues in softening of brackish water and purification of industrial wastewater containing heavy metal ions.

Enhancing Nanofiltration Selectivity of Metal-Organic Framework Membranes via a Confined Interfacial Polymerization Strategy

Development of well-constructed metal-organic framework (MOF) membranes can bring about breakthroughs in nanofiltration (NF) performance for water treatment applications, while the relatively loose structures and inevitable defects usually cause low rejection capacity of MOF membranes. Herein, a confined interfacial polymerization (CIP) method is showcased to synthesize polyamide (PA)-modified NF membranes with MOF nanosheets as the building blocks, yielding a stepwise transition from two-dimensional (2D) MOF membranes to polyamide NF membranes. The CIP process was regulated by adjusting the loading amount of piperazine (PIP)-grafted MOF nanosheets on substrates and the additional content of free PIP monomers distributed among the nanosheets, followed by the reaction with trimesoyl chloride in the organic phase. The prepared optimal membrane exhibited a high Na2SO4 rejection of 98.4% with a satisfactory water permeance of 37.4 L·m-2·h-1·bar-1, which could be achieved by neither the pristine 2D MOF membranes nor the PA membranes containing the MOF nanosheets as the conventional interlayer. The PA-modified MOF membrane also displayed superior stability and enhanced antifouling ability. This CIP strategy provides a novel avenue to develop efficient MOF-based NF membranes with high ion-sieving separation performance for water treatment.

Effect of Interlayer Construction on TFC Nanofiltration Membrane Performance: A Review from Materials Perspective

Polyamide (PA) thin-film composite (TFC) nanofiltration (NF) membranes, which are extensively utilized in seawater desalination and water purification, are limited by the upper bounds of permeability-selectivity. Recently, constructing an interlayer between the porous substrate and the PA layer has been considered a promising approach, as it may resolve the trade-off between permeability and selectivity, which is ubiquitous in NF membranes. The progress in interlayer technology has enabled the precise control of the interfacial polymerization (IP) process, which regulates the structure and performance of TFC NF membranes, resulting in a thin, dense, and defect-free PA selective layer. This review presents a summary of the latest developments in TFC NF membranes based on various interlayer materials. By drawing from existing literature, the structure and performance of new TFC NF membranes using different interlayer materials, such as organic interlayers (polyphenols, ion polymers, polymer organic acids, and other organic materials) and nanomaterial interlayers (nanoparticles, one-dimensional nanomaterials, and two-dimensional nanomaterials), are systematically reviewed and compared. Additionally, this paper proposes the perspectives of interlayer-based TFC NF membranes and the efforts required in the future. This review provides a comprehensive understanding and valuable guidance for the rational design of advanced NF membranes mediated by interlayers for seawater desalination and water purification.

Ti3C2Tx MXene@MOF decorated polyvinylidene fluoride membrane for the remediation of heavy metals ions and desalination

Nowadays, the evolution of two-dimensional materials like transition metal carbides (MXene) prepares a novel path to surpass the "trade-off" between the membrane permeation and rejection rates. Based on water swelling and oxidation vulnerability, MXene membranes showed vivid defects such as inadequate stability, detrimental adsorption, and haphazardly stacked nanosheets. Here, we prepared Ti3C2Tx MXene@metal-organic frameworks nanosheets from aminated metal-organic framework-101 (NH2-MIL-101(Al)) via the in-situ growth method and incorporated them into the thin-film polymer to acquire desirable MXene nanosheets with tailor-made structures. The earned modified thin-film nanocomposite membrane showed high salt rejection for Na2SO4 (98.6 ± 0.5%), MgSO4 (96.9 ± 0.7%), MgCl2 (84.5 ± 0.8%), and NaCl (82.5 ± 0.8%), and also showed an improved permeation rate by three times (17.1 ± 0.2 L m-2. h-1. bar-1). Concurrently, the rejection rate of five different types of heavy metal ions (Ni2+, Cd2+, Mn2+, Cu2+, and Zn2+) was tested and denoted more than a 95.2 ± 0.5% rejection rate for all of them, notably high for Mn2+ (97.6 ± 0.4%). After modification, the flux recovery rate was as high as 95.3 ± 0.4%, denoting more than 30% improvement; besides, anti-compactness features enhanced by nearly 34 ± 0.7%. The long-term water permeation kept 91.5 ± 0.9% of its initial rate indicating almost 40 ± 0.8% enhancement. In addition, the rejection performance of Na2SO4 for the optimized membrane was more than 97% even after two weeks.

Enhancing Stability of Tannic Acid-FeIII Nanofiltration Membrane for Water Treatment: Intercoordination by Metal-Organic Framework

Tannic acid (TA)-Fe^III nanofiltration (NF) membrane has been demonstrated to possess more favorable removal of trace organic contaminants (TrOCs) over the conventional polyamide NF membrane. However, the drawback of acid instability severely hinders the practical application of TA-Fe^III NF membrane in the treatment of (weak) acidic wastewater containing TrOCs (e.g., pharmaceutical wastewater, surface water, and drinking water). Herein, we introduced the MIL-101(Cr) nanoparticle, a kind of metal-organic framework (MOF), into the TA-Fe^III selective layer to enhance the membrane acid stability. The acid-tolerance parameter of MIL-101(Cr)-stabilized TA-Fe^III membrane (TA-Fe^III-MOF membrane, 12,000 ppm/s^-1) was two orders of magnitude larger than that of the TA-Fe^III membrane (50 ppm/s^-1), and the TA-Fe^III-MOF membrane can withstand acid treatment at pH = 4 for more than 30 days. Meanwhile, the TA-Fe^III-MOF membrane displayed increased water permeance from 9.5 to 12.7 L/(m²·h·bar) after the MOF addition, without compromising the selectivity. The enhanced acid stability for the TA-Fe^III-MOF membrane was ascribed to an intercoordination mechanism, where Fe^III centers (from TA-Fe^III complex) coordinated with -COOH groups (from terephthalic acid of MOF) and Cr^III centers (from MOF) coordinated with -OH groups (from TA of TA-Fe^III complex), which was verified by the density functional theory calculation. This study highlights a new approach for the development of a TA-Fe^III-based NF membrane with markedly enhanced acid stability, which is important for its real application in wastewater treatment and water reuse.

Forward Osmosis Membranes: The Significant Roles of Selective Layer

Forward osmosis (FO) is a promising separation technology to overcome the challenges of pressure-driven membrane processes. The FO process has demonstrated profound advantages in treating feeds with high salinity and viscosity in applications such as brine treatment and food processing. This review discusses the advancement of FO membranes and the key membrane properties that are important in real applications. The membrane substrates have been the focus of the majority of FO membrane studies to reduce internal concentration polarization. However, the separation layer is critical in selecting the suitable FO membranes as the feed solute rejection and draw solute back diffusion are important considerations in designing large-scale FO processes. In this review, emphasis is placed on developing FO membrane selective layers with a high selectivity. The effects of porous FO substrates in synthesizing high-performance polyamide selective layer and strategies to overcome the substrate constraints are discussed. The role of interlayer in selective layer synthesis and the benefits of nanomaterial incorporation will also be reviewed.