Influence of Sn on Stability and Selectivity of Pt–Sn@UiO-66-NH2 in Furfural Hydrogenation

Gas-phase hydrogenation of furfural into value-added chemicals: The critical role of metal-based catalysts

Furfural (FF: aldehyde derivable from lignocellulosic biomass) has been widely recognized as a versatile building block for eco-friendly and sustainable applications to reduce industrial reliance on fossil-fuel carbon sources. Hydrogenation of FF, in particular, is recognized as one of the most effective routes for producing various value-added chemicals (e.g., furfuryl alcohol and 2-methylfuran). The gas-phase FF hydrogenation reaction offers economic and environmental advantages over its liquid-phase counterpart in conversion efficiency, product selectivity, and kinetics. The operation of the former does not require high hydrogen pressures or hazardous solvents while not generating undesirable by-products (due to reduced selectivity toward the ring-opening reaction). In this context, the utility of noble and non-noble metal catalyst systems has been recognized for their potential to induce effective FF hydrogenation in the gas phase. The present review addresses current understandings and recent developments in research on gas-phase FF hydrogenation and the factors governing the performance of metal-based catalysts (e.g., materials and surface chemistry; conversion efficiency; product selectivity; and the mechanisms, pathways, and kinetics of the associated reactions). Current shortcomings and research avenues are also discussed to help establish a roadmap for future development of the gas-phase FF hydrogenation technology and associated disciplines. Overall, the present review is expected to offer much-needed insights into the scalability of metal-based catalytic systems for efficient FF hydrogenation in the gas phase.

Ordered Mesopore Confined Pt Nanoclusters Enable Unusual Self-Enhancing Catalysis

As an important kind of emerging heterogeneous catalyst for sustainable chemical processes, supported metal cluster (SMC) catalysts have received great attention for their outstanding activity; however, the easy aggregation of metal clusters due to their migration along the substrate's surface usually deteriorates their activity and even causes catalyst failure during cycling. Herein, stable Pt nanoclusters (NCs, ∼1.06 nm) are homogeneously confined in the uniform spherical mesopores of mesoporous titania (mpTiO2) by the interaction between Pt NCs and metal oxide pore walls made of polycrystalline anatase TiO2. The obtained Pt-mpTiO2 exhibits excellent stability with well-retained CO conversion (∼95.0%) and Pt NCs (∼1.20 nm) in the long term water-gas shift (WGS) reaction. More importantly, the Pt-mpTiO2 displays an unusual increasing activity during the cyclic catalyzing WGS reaction, which was found to stem from the in situ generation of interfacial active sites (Ti3+-Ov-Ptδ+) by the reduction effect of spillover hydrogen generated at the stably supported Pt NCs. The Pt-mpTiO2 catalysts also show superior performance toward the selective hydrogenation of furfural to 2-methylfuran. This work discloses an efficient and robust Pt-mpTiO2 catalyst and systematically elucidates the mechanism underlying its unique catalytic activity, which helps to design stable SMC catalysts with self-enhancing interfacial activity in sustainable heterogeneous catalysis.

Effect of Co-Doping on Cu/CaO Catalysts for Selective Furfural Hydrogenation into Furfuryl Alcohol

Cu/CaO catalysts with fine-tuned Co-doping for excellent catalytic performance of furfural (FAL) hydrogenation to furfuryl alcohol (FOL) were synthesized by a facile wetness impregnation method. The optimal Co_1.40Cu₁/CaO catalyst, with a Co to Cu mole ratio of 1.40:1, exhibited a 100% FAL conversion with a FOL yield of 98.9% at 100 °C and 20 bar H₂ pressure after 4 h. As gained from catalyst characterizations, Co addition could facilitate the reducibility of the CoCu system. Metallic Cu, Co-Cu alloys, and oxide species with CaO, acting as the major active components for the reaction, were formed after reduction at 500 °C. Additionally, this combination of Co and Cu elements could result in an improvement of catalyst textures when compared with the bare CaO. Smaller catalyst particles were formed after the addition of Co into Cu species. It was found that the addition of Co to Cu on the CaO support could fine-tune the appropriate acidic and basic sites to boost the FOL yield and selectivity with suppression of undesired products. These observations could confirm that the high efficiency and selectivity are mainly attributed to the synergistic effect between the catalytically active Co-Cu species and the CaO basic sites. Additionally, the FAL conversion and FOL yield insignificantly changed throughout the third consecutive run, confirming a high stability of the developed Co_1.40Cu₁/CaO catalyst.

High-Temperature Synthesis of Carbon-Supported Bimetallic Nanocluster Catalysts by Enlarging the Interparticle Distance

Supported bimetallic nanoparticle catalysts with small size have attracted wide research attention in catalysis but are difficult to synthesize because high-temperature annealing required for alloying inevitably accelerates metal sintering and leads to larger particles. Here, we report a simple and scalable "critical interparticle distance" method for the synthesis of a family of bimetallic nanocluster catalysts with an average particle size of only 1.5 nm by using large-surface-area carbon black supports at high temperatures, which consist of 12 diverse combinations of 3 noble metals (Pt, Ru, and Rh) and 4 other metals (Cr, Fe, Zr, and Sn). In this strategy, high-temperature treatments ensure the formation of alloyed bimetallic nanoparticles and enlargement of the interparticle distance on high-surface-area supports significantly suppresses metal sintering. The prepared ultrafine Pt₂Sn and RuSn nanocluster catalysts exhibited enhanced performance in catalyzing the synthesis of aromatic secondary amines and the selective hydrogenation of furfural, respectively.