Hydrogenation of CO2 to Aromatics over Fe–K/Alkaline Al2O3 and P/ZSM-5 Tandem Catalysts

Advanced Zeolite-Based Catalysts for CO2 Hydrogenation to Targeted High-Value Chemicals and Fuels

The excessive use of fossil fuels has resulted in elevated CO2 emissions in the atmosphere, significantly impacting the climate and global environment. The catalytic conversion of CO2 into high-value chemicals has been recognized as a promising strategy to mitigate CO2 emissions. Light olefins, aromatics, and alcohols, etc. are widely used high-value chemicals as fuels and chemical synthesis intermediates. To enhance the catalytic efficiency and selectivity for producing these chemicals, various catalysts have been developed. Among them, zeolite-based catalysts have garnered significant attention due to their unique microporous structure, shape-selective catalysis capability, high thermal stability, and tunable acidity. This article focuses on the distinctive structural characteristics of zeolites and their notable representative applications, with particular emphasis on the impact of zeolite structural properties on catalytic performance and reaction mechanism. Additionally, we discuss the current challenges of fabricating highly efficient zeolite-based catalysts and future development prospects in improving the catalytic performance and industrial-scale applications. We propose rational and strategic insights to pave the way for the efficient utilization of CO₂ as a valuable resource.

Redefining the Symphony of Light Aromatic Synthesis Beyond Fossil Fuels: A Journey Navigating through a Fe-Based/HZSM-5 Tandem Route for Syngas Conversion

The escalating concerns about traditional reliance on fossil fuels and environmental issues associated with their exploitation have spurred efforts to explore eco-friendly alternative processes. Since then, in an era where the imperative for renewable practices is paramount, the aromatic synthesis industry has embarked on a journey to diversify its feedstock portfolio, offering a transformative pathway toward carbon neutrality stewardship. This Review delves into the dynamic landscape of aromatic synthesis, elucidating the pivotal role of renewable resources through syngas/CO2 utilization in reshaping the industry's net-zero carbon narrative. Through a meticulous examination of recent advancements, the current Review navigates the trajectory toward admissible aromatics production, highlighting the emergence of Fischer-Tropsch tandem catalysis as a game-changing approach. Scrutinizing the meliorated interplay of Fe-based catalysts and HZSM-5 molecular sieves would uncover the revolutionary potential of rationale design and optimization of integrated catalytic systems in driving the conversion of syngas/CO2 into aromatic hydrocarbons (especially BTX). In essence, the current Review would illuminate the path toward cutting-edge research through in-depth analysis of the transformative power of tandem catalysis and its capacity to propel carbon neutrality goals by unraveling the complexities of renewable aromatic synthesis and paving the way for a carbon-neutral and resilient tomorrow.

Interplay Between Particle Size and Hierarchy of Zeolite ZSM-5 During the CO2 -to-aromatics Process

The CO2 -to-aromatics process is a chemical reaction that converts carbon dioxide (CO2 ) into valuable petrochemical, i. e., aromatics (especially, benzene, toluene, and xylene) over the metal/zeolite bifunctional catalytic systems. These aromatics are used in producing plastics, fibers, and other industrial products, which are currently exclusively sourced from fossil-derived feedstocks. The significance of this process lies in its potential to mitigate climate change by reducing greenhouse gas emissions and simultaneously producing valuable chemicals. Consequently, these CO2 -derived aromatics can reduce the reliance on fossil fuels as a source of feedstocks, which can help to promote a more sustainable and circular economy. Owing to the existence of a wider straight channel favoring the aromatization process, zeolite ZSM-5 is extensively used to yield aromatics during CO2 hydrogenation over bifunctional (metal/zeolite) catalytic systems. To provide a better understanding of this unique property of zeolite ZSM-5, this work investigates the impact of particle size and hierarchy of the zeolite and how these govern the reaction performance and the overall selectivity. As a result, an improved understanding of the zeolite-catalyzed hydrocarbon conversion process has been obtained.

Accelerating syngas-to-aromatic conversion via spontaneously monodispersed Fe in ZnCr2O4 spinel

Spontaneous monodispersion of reducible active species (e.g., Fe, Co) and their stabilization in reductive atmospheres remain a key challenge in catalytic syngas chemistry. In this study, we present a series of catalysts including spontaneously monodispersed and enriched Fe on ZnCr₂O₄. Deep investigation shows remarkable performance in the syngas-to-aromatic reaction only when monodispersed Fe coupled with a H-ZSM-5 zeolite. Monodispersed Fe increases the turnover frequency from 0.14 to 0.48 s⁻¹ without sacrificing the record high selectivity of total aromatics (80–90%) at a single pass. The increased activity is ascribed to more efficient activation of CO and H₂ at oxygen vacancy nearest to the isolated Fe site and the prevention of carbide formation. Atomic precise characterization and theoretical calculations shed light on the origin and implications of spontaneous Fe monodispersion, which provide guidance to the design of next-generation catalyst for upgrading small molecules to synthetic fuels and chemicals.

Spontaneous monodispersion of active species and their stabilization in reductive atmospheres remain a challenge in catalytic syngas chemistry. Here the authors demonstrate that syngas-to-aromatic conversion can be significantly accelerated by the spontaneously monodispersed Fe in ZnCr₂O₄ spinel.

Hydrogenation of Carbon Dioxide to Value-Added Liquid Fuels and Aromatics over Fe-Based Catalysts Based on the Fischer–Tropsch Synthesis Route

Hydrogenation of CO2 to value-added chemicals and fuels not only effectively alleviates climate change but also reduces over-dependence on fossil fuels. Therefore, much attention has been paid to the chemical conversion of CO2 to value-added products, such as liquid fuels and aromatics. Recently, efficient catalysts have been developed to face the challenge of the chemical inertness of CO2 and the difficulty of C–C coupling. Considering the lack of a detailed summary on hydrogenation of CO2 to liquid fuels and aromatics via the Fischer–Tropsch synthesis (FTS) route, we conducted a comprehensive and systematic review of the research progress on the development of efficient catalysts for hydrogenation of CO2 to liquid fuels and aromatics. In this work, we summarized the factors influencing the catalytic activity and stability of various catalysts, the strategies for optimizing catalytic performance and product distribution, the effects of reaction conditions on catalytic performance, and possible reaction mechanisms for CO2 hydrogenation via the FTS route. Furthermore, we also provided an overview of the challenges and opportunities for future research associated with hydrogenation of CO2 to liquid fuels and aromatics.

Stabilizing Oxide Nanolayer via Interface Confinement and Surface Hydroxylation

Surface hydroxylation over oxide catalysts often occurs in many catalytic processes involving H₂ and H₂O, which is considered to play an important role in elementary steps of the reactions. Here, monolayer CoO and CoOH_x nanoislands on Pt(111) are used as inverse model catalysts to study the effect of surface hydroxylation on the stability of Co oxide overlayers in O₂. Surface science experiments indicate that hydroxyl groups formed on CoO nanoislands produced by deuterium-spillover can enhance oxidation resistance of the Co oxide nanostructures. Theoretical calculation shows that the interfacial adhesion between CoO and Pt is linearly strengthened with the increasing hydroxylation degree of CoO surface. Thus, the interface confinement effect between CoO and Pt can be enhanced by the surface hydroxylation due to the more reduced Co ions and stronger Co-Pt bonding at the CoOH_x/Pt interface.

Effect of Different Iron Phases of Fe/SiO2 Catalyst in CO2 Hydrogenation under Mild Conditions

The effect of different active phases of Fe/SiO2 catalyst on the physio-chemical properties and the catalytic performance in CO2 hydrogenation under mild conditions (at 220 °C under an ambient pressure) was comprehensively studied in this work. The Fe/SiO2 catalyst was prepared by an incipient wetness impregnation method. Hematite (Fe2O3) in the calcined Fe/SiO2 catalyst was activated by hydrogen, carbon monoxide, and hydrogen followed by carbon monoxide, to form a metallic iron (Fe/SiO2-h), an iron carbide (Fe/SiO2-c), and a combination of a metallic iron and an iron carbide (Fe/SiO2-hc), respectively. All activated catalysts were characterized by XRD, Raman spectroscopy, N2 adsorption–desorption, H2-TPR, CO-TPR, H2-TPD, CO2-TPD, CO-TPD, NH3-TPD, and tested in a CO2 hydrogenation reaction. The different phases of the Fe/SiO2 catalyst are formed by different activation procedures and different reducing agents (H2 and CO). Among three different activated catalysts, the Fe/SiO2-c provides the highest CO2 hydrogenation performance in terms of maximum CO2 conversion, as well as the greatest selectivity toward long-chain hydrocarbon products, with the highest chain growth probability of 0.7. This is owing to a better CO2 and CO adsorption ability and a greater acidity on the carbide form of the Fe/SiO2-c surface, which are essential properties of catalysts for polymerization in FTs.

Advances in Catalytic Applications of Zeolite-Supported Metal Catalysts

Zeolites possessing large specific surface areas, ordered micropores, and adjustable acidity/basicity have emerged as ideal supports to immobilize metal species with small sizes and high dispersities. In recent years, the zeolite-supported metal catalysts have been widely used in diverse catalytic processes, showing excellent activity, superior thermal/hydrothermal stability, and unique shape-selectivity. In this review, a comprehensive summary of the state-of-the-art achievements in catalytic applications of zeolite-supported metal catalysts are presented for important heterogeneous catalytic processes in the last five years, mainly including 1) the hydrogenation reactions (e.g., CO/CO₂ hydrogenation, hydrogenation of unsaturated compounds, and hydrogenation of nitrogenous compounds); 2) dehydrogenation reactions (e.g., alkane dehydrogenation and dehydrogenation of chemical hydrogen storage materials); 3) oxidation reactions (e.g., CO oxidation, methane oxidation, and alkene epoxidation); and 4) other reactions (e.g., hydroisomerization reaction and selective catalytic reduction of NO_x with ammonia reaction). Finally, some current limitations and future perspectives on the challenge and opportunity for this subject are pointed out. It is believed that this review will inspire more innovative research on the synthesis and catalysis of zeolite-supported metal catalysts and promote their future developments to meet the emerging demands for practical applications.

Towards the development of the emerging process of CO2 heterogenous hydrogenation into high-value unsaturated heavy hydrocarbons

The emerging process of CO₂ hydrogenation through heterogenous catalysis into important bulk chemicals provides an alternative strategy for sustainable and low-cost production of valuable chemicals, and brings an important chance for mitigating CO₂ emissions. Direct synthesis of the family of unsaturated heavy hydrocarbons such as α-olefins and aromatics via CO₂ hydrogenation is more attractive and challenging than the production of short-chain products to modern society, suffering from the difficult control between C-O activation and C-C coupling towards long-chain hydrocarbons. In the past several years, rapid progress has been achieved in the development of efficient catalysts for the process and understanding of their catalytic mechanisms. In this review, we provide a comprehensive, authoritative and critical overview of the substantial progress in the synthesis of α-olefins and aromatics from CO₂ hydrogenation via direct and indirect routes. The rational fabrication and design of catalysts, proximity effects of multi-active sites, stability and deactivation of catalysts, reaction mechanisms and reactor design are systematically discussed. Finally, current challenges and potential applications in the development of advanced catalysts, as well as opportunities of next-generation CO₂ hydrogenation techniques for carbon neutrality in future are proposed.

Tandem catalysts for the conversion of methanol to aromatics with excellent selectivity and stability

A schematic diagram of the construction methods and reaction paths of different catalysts.