Scalable Production of Hydrophilic Graphene Nanosheets via in Situ Ball-Milling-Assisted Supercritical CO2 Exfoliation

Large-scale defect-rich iron/nitrogen co-doped graphene-based materials as the excellent bifunctional electrocatalyst for liquid and flexible all-solid-state zinc-air batteries

Defect-engineering in transition-metal-doped carbon-based catalyst plays an essential role for improving the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) performance. Herein, we report a ball-milling induced defect assisted with ZnCl₂ strategy for fabricating defect-rich iron/nitrogen co-doped graphene-based materials (Fe-N-G). The substantial mechanical shear forces and the constant corrosion to the carbon matrix by ZnCl₂ lead to the creation of abundant defects in graphene-based materials, which facilitates doping for heteroatoms. The defect-rich Fe-N-G catalyst with abundant Fe-N_x active sites displays excellent ORR performance. For OER, the over potential for Fe-N-G outperforms that of RuO₂ in 1 M KOH at 10 mA cm^-2. The Density Functional Theory calculations unravel that the impressive OER performance is attributable to the introduction of abundant defects. Additionally, the liquid and all-solid-state zinc-air batteries equipped with the prepared material as the air cathode demonstrate high power density, high specific capacity, and long charge-discharge stability. This work offers a practical method for manufacturing high-performance electrocatalysts for environmental and energy-related fields.

Role of supercritical carbon dioxide (scCO2) in fabrication of inorganic-based materials: a green and unique route

In recent times, the supercritical carbon dioxide (scCO₂) process has attracted increasing attention in fabricating diverse materials due to the attractive features of environmentally benign nature and economically promising character. Owing to these unique characteristics and high-penetrability, as well as diffusivity conditions of scCO₂, this high-pressure technology, with mild operation conditions, cost-effective, and non-toxic, among others, is often applied to fabricate various organic and inorganic-based materials, resulting in the unique crystal architectures (amorphous, crystalline, and heterojunction), tunable architectures (nanoparticles, nanosheets, and aerogels) for diverse applications. In this review, we give an emphasis on the fabrication of various inorganic-based materials, highlighting the recent research on the driving factors for improving the quality of fabrication in scCO₂, procedures for production and dispersion in scCO₂, as well as common indicators utilized to assess quality and processing ability of materials. Next, we highlight the effects of specific properties of scCO₂ towards synthesizing the highly functional inorganic-based nanomaterials. Finally, we summarize this compilation with interesting perspectives, aiming to arouse a more comprehensive utilization of scCO₂ to broaden the horizon in exploring the green/eco-friendly processing of such versatile inorganic-based materials. Together, we firmly believe that this compilation endeavors to disclose the latent capability and universal prevalence of scCO₂ in the synthesis and processing of inorganic-based materials.

Protein-assisted scalable mechanochemical exfoliation of few-layer biocompatible graphene nanosheets

A facile method to produce few-layer graphene (FLG) nanosheets is developed using protein-assisted mechanical exfoliation. The predominant shear forces that are generated in a planetary ball mill facilitate the exfoliation of graphene layers from graphite flakes. The process employs a commonly known protein, bovine serum albumin (BSA), which not only acts as an effective exfoliation agent but also provides stability by preventing restacking of the graphene layers. The latter is demonstrated by the excellent long-term dispersibility of exfoliated graphene in an aqueous BSA solution, which exemplifies a common biological medium. The development of such potentially scalable and toxin-free methods is critical for producing cost-effective biocompatible graphene, enabling numerous possible biomedical and biological applications. A methodical study was performed to identify the effect of time and varying concentrations of BSA towards graphene exfoliation. The fabricated product has been characterized using Raman spectroscopy, powder X-ray diffraction, transmission electron microscopy and scanning electron microscopy. The BSA-FLG dispersion was then placed in media containing Astrocyte cells to check for cytotoxicity. It was found that lower concentrations of BSA-FLG dispersion had only minute cytotoxic effects on the Astrocyte cells.

Supercritical Fluid-Facilitated Exfoliation and Processing of 2D Materials

Since the first intercalation of layered silicates by using supercritical CO2 as a processing medium, considerable efforts have been dedicated to intercalating and exfoliating layered two-dimensional (2D) materials in various supercritical fluids (SCFs) to yield single- and few-layer nanosheets. Here, recent work in this area is highlighted. Motivating factors for enhancing exfoliation efficiency and product quality in SCFs, mechanisms for exfoliation and dispersion in SCFs, as well as general metrics applied to assess quality and processability of exfoliated 2D materials are critically discussed. Further, advances in formation and application of 2D material-based composites with assistance from SCFs are presented. These discussions address chemical transformations accompanying SCF processing such as doping, covalent surface modification, and heterostructure formation. Promising features, challenges, and routes to expanding SCF processing techniques are described.

Three dimensional composites of graphene as supports in Pd-catalyzed synthetic applications

A facile solid-state method to synthesize a highly active and recyclable Pd catalyst of 3D supports made of Ni, G and, CNTs for Suzuki reaction and C–H activation is presented.

High-Efficiency Production of Graphene by Supercritical CO2 Exfoliation with Rapid Expansion

In this study, direct nonequilibrium molecular dynamics simulations based on the density-functional tight-binding potential were performed to investigate the mechanism of graphite exfoliation by supercritical CO₂ in the depressurization process. We found that the graphite peeling rate and the graphene yield depended on the number of inserted CO₂ molecules in our simulations, and the appropriate pressure or density of CO₂ is a prerequisite to achieve graphite exfoliation. Our theoretical results proposed that the graphite peeling occurred till the pressure or the density of CO₂ was larger than 12.2 MPa or 0.21 g/cm³. This is confirmed by the experimental observations. Furthermore, we declared that the essential effect of the pressure or density of CO₂ was attributed to the competition between the van der Waals attraction in the graphite interlayer and repulsion of CO₂ and graphite, which resulted from the steric hinder effect. The current theoretical observations provide potential scientific evidence to control graphite exfoliation by supercritical CO₂.