Silica Nanoparticle Assisted Polymer Flooding of Heavy Crude Oil: Emulsification, Rheology, and Wettability Alteration Characteristics

Experimental Investigation of the Viscosity and Stability of Scleroglucan-Based Nanofluids for Enhanced Oil Recovery

Biopolymers emerge as promising candidates for enhanced oil recovery (EOR) applications due to their molecular structures, which exhibit better stability than polyacrylamides under harsh conditions. Nonetheless, biopolymers are susceptible to oxidation and biological degradation. Biopolymers reinforced with nanoparticles could be a potential solution to the issue. The nanofluids' stability and performance depend on the nanoparticles' properties and the preparation method. The primary objective of this study was to evaluate the effect of the preparation method and the nanoparticle type (SiO2, Al2O3, and TiO2) on the viscosity and stability of the scleroglucan (SG). The thickening effect of the SG solution was improved by adding all NPs due to the formation of three-dimensional structures between the NPs and the SG chains. The stability test showed that the SG + Al2O3 and SG + TiO2 nanofluids are highly unstable, but the SG + SiO2 nanofluids are highly stable (regardless of the preparation method). According to the ANOVA results, the preparation method and standing time influence the nanofluid viscosity with a statistical significance of 95%. On the contrary, the heating temperature and NP type are insignificant. Finally, the nanofluid with the best performance was 1000 ppm of SG + 100 ppm of SiO2_120 NPs prepared by method II.

Ali J, Iglauer S, Keshavarz A, Norouzpour M, Azdarpour A, Sajadi SM, Moradi S. Application of a Novel Green Nano Polymer for Chemical EOR Purposes in Sandstone Reservoirs: Synergetic Effects of Different Fluid/Fluid and Rock/Fluid Interacting Mechanisms

In this research, a novel natural-based polymer, the Aloe Vera biopolymer, is used to improve the mobility of the injected water. Unlike most synthetic chemical polymers used for chemical-enhanced oil recovery, the Aloe Vera biopolymer is environmentally friendly, thermally stable in reservoir conditions, and compatible with reservoir rock and fluids. In addition, the efficiency of the Aloe Vera biopolymer was investigated in the presence of a new synthetic nanocomposite composed of KCl-SiO2-xanthan. This chemically enhanced oil recovery method was applied on a sandstone reservoir in Southwest Iran with crude oil with an API gravity of 22°. The Aloe Vera biopolymer's physicochemical characteristics were initially examined using different analytical instruments. The results showed that the Aloe Vera biopolymer is thermally stable under reservoir conditions. In addition, no precipitation occurred with the formation brine at the salinity of 80,000 ppm. The experimental results showed that adding ethanol with a 10% volume percentage reduced interfacial tension to 15.3 mN/m and contact angle to 108°, which was 52.33 and 55.56% of these values, respectively. On the other hand, adding nanocomposite lowered interfacial tension and contact angle values to 4 mN/m and 48°, corresponding to reducing these values by 87.53 and 71.42%, respectively. The rheology results showed that the solutions prepared by Aloe Vera biopolymer, ethanol, and nanocomposite were Newtonian and fitted to the Herschel-Bulkley model. Finally, core flooding results showed that the application of a solution prepared by Aloe Vera biopolymer, ethanol, and nanocomposite was effective in increasing the oil recovery factor, where the maximum oil recovery factor of 73.35% was achieved, which could be attributed to the IFT reduction, wettability alteration, and mobility improvement mechanisms.

Mechanism and Performance Analysis of Nanoparticle-Polymer Fluid for Enhanced Oil Recovery: A Review

With the increasing energy demand, oil is still an important fuel source worldwide. The chemical flooding process is used in petroleum engineering to increase the recovery of residual oil. As a promising enhanced oil-recovery technology, polymer flooding still faces some challenges in achieving this goal. The stability of a polymer solution is easily affected by the harsh reservoir conditions of high temperature and high salt, and the influence of the external environment such as high salinity, high valence cations, pH value, temperature and its own structure is highlighted. This article also involves the introduction of commonly used nanoparticles, whose unique properties are used to improve the performance of polymers under harsh conditions. The mechanism of nanoparticle improvement on polymer properties is discussed, that is, how the interaction between them improves the viscosity, shear stability, heat-resistance and salt-tolerant performance of the polymer. Nanoparticle-polymer fluids exhibit properties that they cannot exhibit by themselves. The positive effects of nanoparticle-polymer fluids on reducing interfacial tension and improving the wettability of reservoir rock in tertiary oil recovery are introduced, and the stability of nanoparticle-polymer fluid is described. While analyzing and evaluating the research on nanoparticle-polymer fluid, indicating the obstacles and challenges that still exist at this stage, future research work on nanoparticle-polymer fluid is proposed.

Effect of chemicals on the phase and viscosity behavior of water in oil emulsions

Due to population growth, the need for energy, especially fossil fuels, is increased every year. Since the costs of exploring new reservoirs and drilling new wells are very high, most reservoirs have passed their first and second periods of life, and it is necessary to use EOR methods. Water-based enhanced oil recovery (EOR) methods are one of the popular methods in this field. In this method, due to the possibility of emulsion formation is high, and by creating a stable emulsion, viscosity and mobility improved. In this study, the parameters affecting the stability and viscosity of the emulsion have been investigated step by step. In the first step, 50% (v/v) of water has been selected as the best water cut. The type of salt and its best concentration was evaluated in the second step by measuring the average droplets size. The third step investigated the effect of SiO2 nanoparticles and surfactant (span80) on emulsion stability and viscosity. According to the results, the best amount of water cut was 50% due to the maximum viscosity. In salts the yield was as follows: MgCl2 > CaCl2 > MgSO4 > Na2SO4 > NaCl. The best yield was related to MgCl2 at a concentration of 10,000 ppm. Finally, it was shown that the synergy of nanoparticles and surfactants resulted in higher stability and viscosity than in the case where each was used alone. It should be noted that the optimal concentration of nanoparticles is equal to 0.1% (w/w), and the optimal concentration of surfactant is equal to 200 ppm. In general, a stable state was obtained in 50% water-cut with MgCl2 salt at a concentration of 10,000 ppm and in the presence of SiO2 nanoparticles at a concentration of 0.1% and span 80 surfactants at a concentration of 200 ppm. The results obtained from this study provide important insights for optimal selection of the water-based EOR operation parameters. Viscosity showed a similar trend with stability and droplet size. As the average particle size decreased (or stability increased), the emulsion viscosity increased.

A review on application of nanoparticles for EOR purposes: history and current challenges

Applications of nanotechnology in several fields of petroleum industry, e.g., refinery, drilling and enhanced oil recovery (EOR), have attracted a lot of attention, recently. This research investigates the applications of nanoparticles in EOR process. The potential of various nanoparticles, in hybrid and bare forms for altering the state of wettability, reducing the interfacial tension (IFT), changing the viscosity and activation of other EOR mechanisms are studied based on recent findings. Focusing on EOR, hybrid applications of nanoparticles with surfactants, polymers, low-salinity phases and foams are discussed and their synergistic effects are evaluated. Also, activated EOR mechanisms are defined and specified. Since the stabilization of nanofluids in harsh conditions of reservoir is vital for EOR applications, different methods for stabilizing nanofluids through EOR procedures are reviewed. Besides, a discussion on different functional groups of NPs is represented. Later, an economic model for evaluation of EOR process is examined and "Hotelling" method as an appropriate model for investigation of economic aspects of EOR process is introduced in detail. The findings of this study can lead to better understanding of fundamental basis about efficiency of nanoparticles in EOR process, activated EOR mechanisms during application of nanoparticles, selection of appropriate nanoparticles, the methods of stabilizing and economic evaluation for EOR process with respect to costs and outcomes.

Laboratory Investigation of Nanofluid-Assisted Polymer Flooding in Carbonate Reservoirs

In the petroleum industry, the remaining oil is often extracted using conventional chemical enhanced oil recovery (EOR) techniques, such as polymer flooding. Nanoparticles have also greatly aided EOR, with benefits like wettability alteration and improvements in fluid properties that lead to better oil mobility. However, silica nanoparticles combined with polymers like hydrolyzed polyacrylamide (HPAM) improve polymer flooding performance with better mobility control. The oil displacement and the interaction between the rock and polymer solution are both influenced by this hybrid approach. In this study, we investigated the effectiveness of the injection of nanofluid-polymer as an EOR approach. It has been observed that nanoparticles can change rock wettability, increase polymer viscosity, and decrease polymer retention in carbonate rock. The optimum concentrations for hydrolyzed polyacrylamide (2000 ppm) and 0.1 wt% (1000 ppm) silica nanoparticles were determined through rheology experiments and contact angle measurements. The results of the contact angle measurements revealed that 0.1 wt% silica nanofluid alters the contact angle by 45.6°. The nano-silica/polymer solution resulted in a higher viscosity than the pure polymer solution as measured by rheology experiments. A series of flooding experiments were conducted on oil-wet carbonate core samples in tertiary recovery mode. The maximum incremental oil recovery of 26.88% was obtained by injecting silica nanofluid followed by a nanofluid-assisted polymer solution as an EOR technique. The application of this research will provide new opportunities for hybrid EOR techniques in maximizing oil production from depleted high-temperature and high-salinity carbonate reservoirs.

Nanoparticles in Chemical EOR: A Review on Flooding Tests

The use of nanofluids is showing promise as an enhanced oil recovery (EOR) method. Several reviews have been published focusing on the main mechanisms involved in the process. This new study, unlike previous works, aims to collect information about the most promising nano-EOR methods according to their performance in core-flooding tests. As its main contribution, it presents useful information for researchers interested in experimental application of nano-EOR methods. Additional recoveries (after brine flooding) up to 15% of the original oil in place, or higher when combined with smart water or magnetic fields, have been found with formulations consisting of simple nanoparticles in water or brine. The functionalization of nanoparticles and their combination with surfactants and/or polymers take advantage of the synergy of different EOR methods and can lead to higher additional recoveries. The cost, difficulty of preparation, and stability of the formulations have to be considered in practical applications. Additional oil recoveries shown in the reviewed papers encourage the application of the method at larger scales, but experimental limitations could be offering misleading results. More rigorous and systematic works are required to draw reliable conclusions regarding the best type and size of nanoparticles according to the application (type of rock, permeability, formation brine, reservoir conditions, other chemicals in the formulation, etc.).

A Critical Overview of ASP and Future Perspectives of NASP in EOR of Hydrocarbon Reservoirs: Potential Application, Prospects, Challenges and Governing Mechanisms

Oil production from depleted reservoirs in EOR (Enhanced Oil Recovery) techniques has significantly increased due to its huge demands in industrial energy sectors. Chemical EOR is one of the best approaches to extract the trapped oil. However, there are gaps to be addressed and studied well for quality and cost consideration in EOR techniques. Therefore, this paper addresses for the first time a systematic overview from alkaline surfactant polymer ((ASP)) and future perspectives of nano-alkaline surfactant polymer ((NASP)), its synergy effects on oil recovery improvement, and the main screening criteria for these chemicals. The previous findings have demonstrated that the optimum salinity, choosing the best concentration, using effective nano-surfactant, polymer and alkaline type, is guaranteed an ultra-low IFT (Interfacial Tension). Core flood results proved that the maximum oil is recovered by conjugating nanoparticles with conventional chemical EOR methods (surfactant, alkaline and polymer). This work adds a new insight and suggests new recommendation into the EOR application since, for the first time, it explores the role and effect of nanotechnology in a hybrid with ASP. The study illustrates detailed experimental design of using NASP and presents an optimum micro-model setup for future design of NASP flow distribution in the porous media. The presence of nano along with other chemicals increases the capillary number as well as the stability of chemicals in the solution and strengthens the effective mechanisms on the EOR.

Application of Polymers for Chemical Enhanced Oil Recovery: A Review

Polymers play a significant role in enhanced oil recovery (EOR) due to their viscoelastic properties and macromolecular structure. Herein, the mechanisms of the application of polymeric materials for enhanced oil recovery are elucidated. Subsequently, the polymer types used for EOR, namely synthetic polymers and natural polymers (biopolymers), and their properties are discussed. Moreover, the numerous applications for EOR such as polymer flooding, polymer foam flooding, alkali–polymer flooding, surfactant–polymer flooding, alkali–surfactant–polymer flooding, and polymeric nanofluid flooding are appraised and evaluated. Most of the polymers exhibit pseudoplastic behavior in the presence of shear forces. The biopolymers exhibit better salt tolerance and thermal stability but are susceptible to plugging and biodegradation. As for associative synthetic polyacrylamide, several complexities are involved in unlocking its full potential. Hence, hydrolyzed polyacrylamide remains the most coveted polymer for field application of polymer floods. Finally, alkali–surfactant–polymer flooding shows good efficiency at pilot and field scales, while a recently devised polymeric nanofluid shows good potential for field application of polymer flooding for EOR.

Direct Pore-Level Visualization and Verification of In Situ Oil-in-Water Pickering Emulsification during Polymeric Nanogel Flooding for EOR in a Transparent Three-Dimensional Micromodel

Different from inorganic nanoparticles, nanosized cross-linked polymeric nanoparticles (nanogels) have been demonstrated to generate more stable Pickering emulsions under harsh conditions for a long term owing to their inherent high hydrophilicity and surface energy. In both core and pore scales, the emulsions are found to be able to form in situ during the nanofluid flooding process for an enhanced oil recovery (EOR) process. Due to the limitation of direct visualization in core scale or deficient pore geometries built by two-dimensional micromodels, the in situ emulsification by nanofluids and emulsion transport are still not being well understood. In this work, we use a three-dimensional transparent porous medium to directly visualize the in situ emulsification during the nanogel flooding process for EOR after water flooding. By synthesizing the nanogel with a fluorescent dye, we find the nanogels adsorbed on the oil-water interface to lower the total interfacial energy and emulsify the large oil droplets into small Pickering oil-in-water emulsions. A potential mechanism for in situ emulsification by nanogels is proposed and discussed. After nanogel flooding, the emulsions trapped in pore throats and those in the effluents are all found encapsulated by the nanogels. After nanogel flooding under different flow rates, the sphericity and diameter changes of remaining oil droplets are quantitatively compared and analyzed using grouped boxplots. It is concluded that in situ emulsification happens during nanogel injection due to the reduction of interfacial tension, which helps to increase the oil recovery rate under different flow rates and pore geometries.

Experimental Investigation of the Effect of Adding Nanoparticles to Polymer Flooding in Water-Wet Micromodels

Recently, the combination of conventional chemical methods for enhanced oil recovery (EOR) and nanotechnology has received lots of attention. This experimental study explores the dynamic changes in the oil configuration due to the addition of nanoparticles (NPs) to biopolymer flooding. The tests were performed in water-wet micromodels using Xanthan Gum and Scleroglucan, and silica-based NPs in a secondary mode. The microfluidic setup was integrated with a microscope to capture the micro-scale fluid configurations. The change in saturation, connectivity, and cluster size distributions of the non-wetting phase was evaluated by means of image analysis. The biopolymer content did not affect the ability of the NPs to reduce the interfacial tension. The experiments showed that the reference nanofluid (NF) flood led to the highest ultimate oil recovery, compared to the Xanthan Gum, Scleroglucan and brine flooding at the same capillary number. In the cases of adding NPs to the biopolymer solutions, NPs-assisted Xanthan flooding achieved the highest ultimate oil recovery. This behavior was also evident at a higher capillary number. The overall finding suggests a more homogenous dispersion of the NPs in the solution and a reduction in the polymer adsorption in the Xanthan Gum/NPs solution, which explains the improvement in the sweep efficiency and recovery factor.

Ultrasound-assisted weak-acid hydrolysis of crystalline starch nanoparticles for chemical enhanced oil recovery

Ascorbic acid was used for the first time to synthesize crystalline starch nanoparticles (CSNP). The physical properties of the CSNP were investigated. Rheological properties of the crystalline starch nanofluid (CSNF) were compared with native cassava starch (CS) and commercial polymer xanthan. Interfacial properties of the CSNF at the interface of oil and water (O/W) were investigated at different concentrations and temperatures. Wettability alteration efficiency of CSNF on oil-wet sandstone surface was investigated using the sessile drop method. Core flooding experiment was conducted at reservoir conditions. The methods were effective in producing spherical and polygonal nanoparticles with a mean diameter of 100 nm and increased in crystallinity of 7%. Viscosity increased with increase in surface area and temperature of the CSNF compared to a decrease in viscosity as the temperature increases for xanthan. Interfacial tension (IFT) decreased with increase in concentration of CSNF, electrolyte and temperature. The results show that CSNF can change the wettability of sandstone at low concentration, high salinity and elevated temperature. Pressure drops data shows stability of CSNF at 120 °C. The formation of oil bank was enough to increase oil recovery by 23%.

A review of polymer nanohybrids for oil recovery

As oil fields go into their final stage of production, new technologies are necessary to sustain production and increase the recovery of the hydrocarbon. Chemical injection is an enhanced recovery technique, which focuses on increasing the effectiveness of waterfloods. However, the use of chemical flooding has been hampered by its relatively high cost and the adsorption of the injected chemicals onto the reservoir rocks. In recent years, nanofluids have been launched as an overall less expensive and more efficient alternative to other chemical agents. Nanoparticle inclusion is also proposed to mitigate polymer flooding performance limitations under harsh reservoir conditions. This review presents a comprehensive discussion of the most recent developments of polymer nanohybrids for oil recovery. First, the preparation methods of polymer nanohybrids are summarized and explained. Then, an explanation of the different mechanisms leading to improved oil recovery are highlighted. Finally, the current challenges and opportunities for future development and application of polymer nanohybrids for chemical flooding are identified.

Synergy of the flow behaviour and disperse phase of cellulose nanoparticles in enhancing oil recovery at reservoir condition

Ascorbic acid was used for the first time to synthesize cellulose nanoparticles (CNP) extracted from okra mucilage. The physical properties of the CNP including their size distribution, and crystalline structures were investigated. The rheological properties of the cellulose nanofluid (CNF) were compared with the bulk okra mucilage and commercial polymer xanthan. The interfacial properties of the CNF at the interface of oil-water (O/W) system were investigated at different concentrations and temperatures. The effects of the interaction between the electrolyte and ultrasonic were determined. Core flooding experiment was conducted at reservoir condition to justify the effect of the flow behaviour and disperse phase behaviour of CNF on additional oil recovery. The performance of the CNF was compared to conventional EOR chemical. The combined method of ultrasonic, weak-acid hydrolysis and nanoprecipitation were effective in producing spherical and polygonal nanoparticles with a mean diameter of 100 nm, increased yield of 51% and preserved crystallinity respectively. The zeta potential result shows that the CNF was stable, and the surface charge signifies long term stability of the fluid when injected into oil field reservoirs. The CNF, okra and xanthan exhibited shear-thinning and pseudoplastic behaviour. The IFT decreased with increase in concentration of CNF, electrolyte and temperature. The pressure drop data confirmed the stability of CNF at 120°C and the formation of oil bank was enough to increase the oil recovery by 20%. CNF was found to be very effective in mobilizing residual oil at high-temperature high-pressure (HTHP) reservoir condition. The energy and cost estimations have shown that investing in ultrasonic-assisted weak-acid hydrolysis is easier, cost-effective, and can reduce energy consumption making the method economically advantageous compared to conventional methods.

Effect of Hydrophobic and Hydrophilic Metal Oxide Nanoparticles on the Performance of Xanthan Gum Solutions for Heavy Oil Recovery

Recent studies revealed higher polymer flooding performance upon adding metal oxide nanoparticles (NPs) to acrylamide-based polymers during heavy oil recovery. The current study considers the effect of TiO₂, Al₂O₃, in-situ prepared Fe(OH)₃ and surface-modified SiO₂ NPs on the performance of xanthan gum (XG) solutions to enhance heavy oil recovery. Surface modification of the SiO₂ NPs was achieved by chemical grafting with 3-(methacryloyloxy)propyl]trimethoxysilane (MPS) and octyltriethoxysilane (OTES). The nanopolymer sols were characterized by their rheological properties and ζ-potential measurements. The efficiency of the nanopolymer sols in displacing oil was assessed using a linear sand-pack at 25 °C and two salinities (0.3 wt % and 1.0 wt % NaCl). The ζ-potential measurements showed that the NP dispersions in deionized (DI) water are unstable, but their colloidal stability improved in presence of XG. The addition of unmodified and modified SiO₂ NPs increased the viscosity of the XG solution at all salinities. However, the high XG adsorption onto the surface of Fe(OH)₃, Al₂O₃, and TiO₂ NPs reduced the viscosity of the XG solution. Also, the NPs increased the cumulative oil recovery between 3% and 9%, and between 1% and 5% at 0 wt % and 0.3 wt % NaCl, respectively. At 1.0 wt % NaCl, the NPs reduced oil recovery by XG solution between 5% and 12%, except for Fe(OH)₃ and TiO₂ NPs. These NPs increased the oil recovery between 2% and 3% by virtue of reduced polymer adsorption caused by the alkalinity of the Fe(OH)₃ and TiO₂ nanopolymer sols.

Effect of Sodium Oleate Surfactant Concentration Grafted onto SiO2 Nanoparticles in Polymer Flooding Processes

The nanotechnology has been applied recently to increase the efficiency of enhanced oil recovery methods. The main objective of this study is to evaluate the effect of SiO₂ nanoparticle functionalization with different loadings of sodium oleate surfactant for polymer flooding processes. The sodium oleate surfactant was synthesized using oleic acid and NaCl. The SiO₂ nanoparticles were functionalized by physical adsorption using different surfactant loadings of 2.45, 4.08, and 8.31 wt % and were characterized by thermogravimetric analyses, Fourier-transform infrared spectroscopy, dynamic light scattering, and zeta potential. Adsorption and desorption experiments of partially hydrolyzed polyacrylamide (HPAM) polymer solutions over the unmodified and surface-modified nanoparticles were performed, with higher adsorption capacity as the surfactant loading increases. The adsorption isotherms have a type III behavior, and polymer desorption from the nanoparticle surface was considered null. The effect of nanoparticles in the polymer solutions was evaluated through rheological measurements, interfacial tension (IFT) tests, contact angle measurements, capillary number, and displacement tests in a micromodel. The surface-modified SiO₂ nanoparticles showed a slight effect on the viscosity of the polymer solution and high influence on the IFT reduction and wettability alteration of the porous medium leading to an increase of the capillary number. Displacement tests showed that the oil recovery could increase up to 23 and 77% regarding polymer flooding and water flooding, respectively, by including the surface-functionalized materials.