High Propylene Selectivity via Propane Oxidative Dehydrogenation Using a Novel Fluidizable Catalyst: Kinetic Modeling

Material Engineering Solutions toward Selective Redox Catalysts for Chemical-Looping-Based Olefin Production Schemes: A Review

Chemical looping (CL) has emerged as a promising approach in the oxidative dehydrogenation (ODH) of light alkanes, offering an opportunity for significant reductions in emissions and energy consumption in the ethylene and propylene production industry. While high olefin yields are achievable via CL, the material requirements (e.g., electronic and geometric structures) that prevent the total conversion of alkanes to CO x are not clearly understood. This review aims to give a concise understanding of the nucleophilic oxygen species involved in the selective reaction pathways for olefin production as well as of the electrophilic oxygen species that promote an overoxidation to CO x products. It further introduces advanced characterization techniques such as X-ray photoelectron spectroscopy, Raman spectroscopy, electron paramagnetic resonance spectroscopy, and resonant inelastic X-ray scattering, which have been employed successfully in identifying such reactive oxygen species. To mitigate CO x formation and enhance olefin selectivity, material engineering solutions are discussed. Common techniques include doping of the bulk or surface and the deposition of functional coatings. In the context of energy consumption and CO2 intensity, techno-economic assessments of CL-ODH systems have predicted energy savings of up to 80% compared to established olefin production processes such as steam cracking or dehydrogenation. Finally, although their practical application has been limited to date, the potential advantages of the use of fluidized bed reactors in CL-ODH are presented.

Low-temperature propane oxidative dehydrogenation over UiO-66 supported vanadia catalysts: Role of support confinement effects

Overoxidation is the principal barrier against commercializing propane oxidative dehydrogenation (PODH) catalysts for propylene production. The current approach to reducing overoxidation, i.e., coating the non-selective support surface with a monolayer of active phase, can itself increase the probability of overoxidation of the produced propylene due to polymerization of active phase species. Incorporating the "confinement agents" onto the metal oxide support might be considered as an alternative solution to prevent hydrocarbons from reaching the support and overoxidizing. Herein, the UiO-66 metal-organic framework, which contains numerous organic ligands connected to the zirconia nodes, was used as support for the vanadia active phase to highlight the role of support's confinement effects on the overall catalytic performance toward the PODH. The UiO-66 supported vanadia catalysts with various vanadium loadings were fabricated via an ultrasonic-assisted wet impregnation procedure. The catalytic function is related to the underlying chemical processes at catalyst surfaces using physicochemical characterization techniques, PODH performance measurements, and machine learning tools. The results showed that the catalyst with a relatively low vanadia density of 2.7 nm-2, equivalent to less than half of the entire support surface coverage, could achieve propylene productivity of 4.43 [Formula: see text] , propane conversion of 17.1%, and propylene selectivity of 49.7% at 350 °C.

The CREC Fluidized Riser Simulator a Unique Tool for Catalytic Process Development

The CREC Riser Simulator is a mini-fluidized bench scale unit invented and implemented in 1992, at the CREC (Chemical Reactor Engineering Centre), University of Western Ontario The CREC Riser Simulator can be operated at short reaction times, in the 3 s to 20 s range. The present review describes and evaluates the original basic concept of the 1992-CREC Riser Simulator Unit, and the improved design of the 2019-CREC Riser Simulator. Both the initial and the enhanced units are specially engineered to allow the rigorous assessment of both catalyst performance and catalytic reaction kinetics. Kinetic parameters of relatively simple and accurate mathematical models can be calculated using experimental data from the CREC Riser Simulator. Since its inception in 1992, the CREC Riser Simulator has been licensed to and manufactured for a significant number of universities and companies around the world. Several examples of scenarios where the CREC Riser Simulator can be employed to develop fluidized bed catalytic and heterogeneous reactor simulations are reported in this review. Among others, they include (a) hydrocarbon catalytic cracking, (b) the catalytic conversion of tar derived biomass chemical species, (c) steam and dry catalytic methane reforming, (d) the catalytic oxydehydrogenation of light paraffins, (e) the catalytic desulfurization of gasoline, and (f) biomass derived syngas combustion via chemical looping. In this review, special emphasis is given to the application of the CREC Riser Simulator to TIPB (tri-iso-propyl-benzene) catalytic cracking and the light paraffins catalytic oxydehydrogenation (PODH).

Development of V-Based Oxygen Carriers for Chemical Looping Oxidative Dehydrogenation of Propane

Two different preparation methods, viz. incipient impregnation and mechanical mixing, have been used to prepare V-based oxygen carriers with different V loadings for chemical looping oxidative dehydrogenation of propane. The effect of the preparation method, V loading, and reaction temperature on the performance of these oxygen carriers have been measured and discussed. It was found that the VOx species can be well distributed on the support when the V loading is low (5 wt.% and 10 wt.%), but they may become aggregated at higher loadings. For oxygen carriers with a higher V loading, the oxygen transport capacity of the oxygen carrier, propane conversion and COx selectivities increase, while the propylene selectivity decreases. With a V-loading of 10 wt.%, the maximum propylene yield was achieved. The VOx species were better distributed over the support when applying the impregnation method; however, at higher V loadings the V-based oxygen carriers prepared by mechanical mixing showed a larger oxygen transport capacity. The oxygen carriers prepared by impregnation showed a better performance for the oxidative dehydrogenation of propane (ODHP) and re-oxidation reactions compared to oxygen carriers prepared by mechanical mixing. Higher reaction temperatures are favorable for the re-oxidation reaction, but unfavorable for the propylene production.

Current status and perspectives in oxidative, non-oxidative and CO2-mediated dehydrogenation of propane and isobutane over metal oxide catalysts

Conversion of propane or isobutane from natural/shale gas into propene or isobutene, which are indispensable for the synthesis of commodity chemicals, is an important environmentally friendly alternative to oil-based cracking processes.

Propane Oxidative Dehydrogenation on Vanadium-Based Catalysts under Oxygen-Free Atmospheres

Catalytic propane oxidative dehydrogenation (PODH) in the absence of gas phase oxygen is a promising approach for propylene manufacturing. PODH can overcome the issues of over-oxidation, which lower propylene selectivity. PODH has a reduced environmental footprint when compared with conventional oxidative dehydrogenation, which uses molecular oxygen and/or carbon dioxide. This review discusses both the stoichiometry and the thermodynamics of PODH under both oxygen-rich and oxygen-free atmospheres. This article provides a critical review of the promising PODH approach, while also considering vanadium-based catalysts, with lattice oxygen being the only oxygen source. Furthermore, this critical review focuses on the advances that were made in the 2010–2018 period, while considering vanadium-based catalysts, their reaction mechanisms and performances and their postulated kinetics. The resulting kinetic parameters at selected PODH conditions are also addressed.

Coke Formation during Propane Dehydrogenation over Ga-Rh Supported Catalytically Active Liquid Metal Solutions

Supported Catalytically Active Liquid Metal Solutions (SCALMS) were recently described as a new class of heterogeneous catalysts, where the catalytic transformation takes place at the highly dynamic interface of a liquid alloy. Their application in alkane dehydrogenation has been claimed to be superior to classical heterogeneous catalysts, because the single atom nature of Rh dissolved in liquid Ga hinders the formation of significant amounts of coke, e. g. by oligomerisation of carbon fragments and excessive dehydrogenation. In the present study, we investigate the coking behaviour of Ga-Rh SCALMS during dehydrogenation of propane in detail by means of high-resolution thermogravimetry. We report that the application of Ga-Rh SCALMS indeed limits the formation of coke when compared to the Ga-free Rh catalyst, in particular when relating coke formation to the catalytic performance. Furthermore, the formed coke has been shown to be highly reactive during temperature programmed oxidation in 21 % O2/He with onset temperatures of approx. 150 °C enabling a regeneration of the Ga-Rh SCALMS system under mild conditions. The activation energy of the oxidation lies in the lower range of values reported for spent cracking catalysts. Monitoring the formation of coke and performance of SCALMS in situ via thermogravimetry coupled with mass spectrometry revealed the continuous formation of coke, which becomes the only process affecting the net weight change after a certain time on stream.