Techno-economic Analysis of Microalgae-Based Lipid Production: Considering Influences of Microalgal Species

Geographically-Resolved Techno-Economic and Life Cycle Assessment Comparing Microalgae-Based Renewable Diesel and Sustainable Aviation Fuel in the United States

This study integrates high-resolution thermal and biological modeling with techno-economic analysis and life cycle assessment to evaluate and compare two different microalgae biorefinery configurations targeting renewable diesel (RD) and sustainable aviation fuel (SAF) production in the United States at the county level. A dynamic engineering process model captures mass and energy balances for biomass growth, storage, dewatering, and conversion with hourly resolution. The modeled configurations enable large-scale biofuel production by supporting facilities in remote locations and cultivation on marginal lands. The two pathways under examination share identical biomass production and harvesting assumptions but differ in their conversion processes. The first pathway evaluates hydrothermal liquefaction (HTL) to produce RD, while the second pathway explores the hydroprocessed esters and fatty acids (HEFA) process to produce SAF. Results indicate that the minimum fuel selling price (MFSP) for HTL could decrease from 3.72-$7.26 to 1.48-$4.10 per liter of gasoline equivalent (LGE-1), and for HEFA from 5.79-$10.93 to 1.73-$4.48 LGE-1 under future scenarios with increased lipid content and reduced CO2 delivery costs. Optimization analyses reveal pathways to achieve a MFSP of $0.75 LGE-1 and 70% greenhouse gas emissions reductions compared to petroleum fuels for both pathways. The study also examines water footprint, land-use change emissions, and additional environmental impacts. Discussion focuses on outlining strategic research and development investments to reduce production costs and environmental burdens from microalgae biofuels.

Scale-up of microalgal systems for decarbonization and bioproducts: Challenges and opportunities

The threat of global climate change presents a significant challenge for humanity. Microalgae-based carbon capture and utilization (CCU) technology has emerged as a promising solution to this global issue. This review aims to comprehensively evaluate the current advancements in scale-up of microalgae cultivation and its applications, specifically focusing on decarbonization from flue gases, organic wastewater remediation, and biogas upgrading. The study identifies critical challenges that need to be addressed during the scale-up process and evaluates the economic viability of microalgal CCU within the carbon market. Additionally, it analyzes the commercial status of microalgae-derived products and highlights those with high market demand. This review serves as a crucial resource for researchers, industry professionals, and policymakers to develop and implement innovative approaches to enhance the efficiency of microalgae-based CO2 utilization while addressing the challenges associated with the scale-up of microalgae technologies.

Extraction methods of algae oils for the production of third generation biofuels - A review

Microalgae are the main source of third-generation biofuels because they have a lipid content of 20-70%, can be abundantly produced and do not compete in the food market besides other benefits. Biofuel production from microalgae is a promising option to contribute for the resolution of the eminent crisis of fossil energy and environmental pollution specially in the transporting sector. The choice of lipid extraction method is of relevance and associated to the algae morphology (i.e., rigid cells). Therefore, it is essential to develop suitable extraction technologies for economically viable and environment-friendly lipid recovery processes with the aim of achieving a commercial production of biofuels from this biomass. This review presents an exhaustive analysis and discussion of different methods and processes of lipid extraction from microalgae for the subsequent conversion to biodiesel. Physical methods based on the use of supercritical fluids, ultrasound and microwaves were reviewed. Chemical methods using solvents with different polarities, aside from mechanical techniques such as mechanical pressure and enzymatic methods, were also analyzed. The advantages, drawbacks, challenges and future prospects of lipid extraction methods from microalgae have been summarized to provide a wide panorama of this relevant topic for the production of economic and sustainable energy worldwide.

A review on microalgal-bacterial co-culture: The multifaceted role of beneficial bacteria towards enhancement of microalgal metabolite production

Mass microalgal-bacterial co-cultures have come to the fore of applied physiological research, in particularly for the optimization of high-value metabolite from microalgae. These co-cultures rely on the existence of a phycosphere which harbors unique cross-kingdom associations that are a prerequisite for the cooperative interactions. However, detailed mechanisms underpinning the beneficial bacterial effects onto microalgal growth and metabolic production are rather limited at the moment. Hence, the main purpose of this review is to shed light on how bacteria fuels microalgal metabolism or vice versa during mutualistic interactions, building upon the phycosphere which is a hotspot for chemical exchange. Nutrients exchange and signal transduction between two not only increase the algal productivity, but also facilitate in the degradation of bio-products and elevate the host defense ability. Main chemical mediators such as photosynthetic oxygen, N-acyl-homoserine lactone, siderophore and vitamin B12 were identified to elucidate beneficial cascading effects from the bacteria towards microalgal metabolites. In terms of applications, the enhancement of soluble microalgal metabolites is often associated with bacteria-mediated cell autolysis while bacterial bio-flocculants can aid in microalgal biomass harvesting. In addition, this review goes in depth into the discussion on enzyme-based communication via metabolic engineering such as gene modification, cellular metabolic pathway fine-tuning, over expression of target enzymes, and diversion of flux toward key metabolites. Furthermore, possible challenges and recommendations aimed at stimulating microalgal metabolite production are outlined. As more evidence emerges regarding the multifaceted role of beneficial bacteria, it will be crucial to incorporate these findings into the development of algal biotechnology.

Technoeconomic Evaluation of Microalgae Oil Production: Effect of Cell Disruption Method

Microalgae have a high capacity to capture CO2. Additionally, biomass contains lipids that can be used to produce biofuels, biolubricants, and other compounds of commercial interest. This study analyzed various scenarios for microalgae lipid production by simulation. These scenarios include cultivation in raceway ponds, primary harvest with three flocculants, secondary harvest with pressure filter (and drying if necessary), and three different technologies for the cell disruption step, which facilitates lipid extraction. The impact on energy consumption and production cost was analyzed. Both energy consumption and operating cost are higher in the scenarios that consider bead milling (8.79–8.88 kWh/kg and USD 41.06–41.41/kg), followed by those that consider high-pressure homogenization (HPH, 5.39–5.46 kWh/kg and USD 34.26–34.71/kg). For the scenarios that consider pressing, the energy consumption is 5.80–5.88 kWh/kg and the operating cost is USD 27.27–27.88/kg. The consumption of CO2 in scenarios that consider pressing have a greater capture (11.23 kg of CO2/kg of lipids). Meanwhile, scenarios that consider HPH are the lowest consumers of fresh water (5.3 m3 of water/kg of lipids). This study allowed us to develop a base of multiple comparative scenarios, evaluate different aspects involved in Chlorella vulgaris lipid production, and determine the impact of various technologies in the cell disruption stage.

Experimental and Techno-Economic Study on the Use of Microalgae for Paper Industry Effluents Remediation

Humanity is facing some major global threats, namely lack of environmental sustainability, the energy crisis associated with the unsustainable reliance on fossil fuels, and water scarcity, which will be exacerbated with the rapid growth of urban areas. Researchers have drawn their attention to microalgae, photosynthetic microorganisms known for their environmental applications, such as wastewater remediation and lipids accumulation, to produce third-generation biofuels to solve some of these major issues. Considering this dual role, this study evaluated the potential of the microalga Chlorella vulgaris on nutrient removal from a paper industry effluent and bioenergy production. Firstly, experiments were performed to assess the potential of this microalga to: (i) successfully grow in different concentrations of a paper industry effluent (20% to 100%); and (ii) treat the industrial effluent, reducing phosphorus concentrations to values below the accepted legal limits. Then, a techno-economic assessment was performed to study the viability of a C. vulgaris biorefinery targeting the remediation of a paper industry effluent and bioenergy production. The results have shown that C. vulgaris was able to successfully grow and treat the paper industry effluent. Under these conditions, average biomass productivities determined for this microalga ranged between 15.5 ± 0.5 and 26 ± 1 mg dry weight (DW) L−1 d−1, with maximum biomass concentrations reaching values between 337 ± 9 and 495 ± 25 mg DW L−1 d−1. Moreover, final phosphorus concentrations ranged between 0.12 ± 0.01 and 0.5 ± 0.3 mg P L−1, values below the legal limits imposed by the Portuguese Environment Agency on the paper industry. Regarding the proposal of a microalgal biorefinery for the bioremediation of paper industry effluents with bioenergy production, the techno-economic study demonstrated that six of the seven studied scenarios resulted in an economically-viable infrastructure. The highest net present value (15.4 million euros) and lowest discounted payback period (13 years) were determined for Scenario 3, which assumed a photosynthetic efficiency of 3%, a lipids extraction efficiency of 75%, and an anaerobic digestion efficiency of 45%. Therefore, it was possible to conclude that besides being economically viable, the proposed biorefinery presents several environmental benefits: (i) the remediation of an industrial effluent; (ii) CO2 uptake for microalgal growth, which contributes to a reduction in greenhouse gases emissions; (iii) production of clean and renewable energy; (iv) soil regeneration; and (v) promotion of a circular economy.