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Lin LY, Huang JI, Tsai HY. Redox-induced engineering of amorphous/crystalline MnFeO x catalyst enables H 2O/SO 2-tolerant NO x abatement at ultra-low temperatures. JOURNAL OF HAZARDOUS MATERIALS 2025; 489:137618. [PMID: 39954425 DOI: 10.1016/j.jhazmat.2025.137618] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/02/2024] [Revised: 01/31/2025] [Accepted: 02/12/2025] [Indexed: 02/17/2025]
Abstract
Enhancing resistance to H2O and SO2 poisoning below 150 °C is essential for advancing Mn-based oxide catalysts in ultra-low temperature NH3-SCR of NO. To address this challenge, an amorphous/crystalline MnFey catalyst with engineered Mn-O-Fe interfaces and abundant surface defects was developed using a redox-induced precipitation method. The optimized MnFe0.2 catalyst demonstrates exceptional catalytic performance, achieving over 90 % NO conversion and N2 selectivity across a broad 120-260 °C range under highly humid conditions (15 vol% H2O). Most significantly, MnFe0.2 maintains remarkable stability under high humidity and SO2 at 120 °C for 60 h, vastly outperforming conventionally coprecipitated MnFe0.2(CP), which gradually deactivates. This superior performance is attributed to the uniform elemental distribution in MnFe0.2, which enhances the Mn-O-Fe redox cycle through improved electron transfer. These features promote superior low-temperature reducibility and acidity, enabling effective reactant adsorption and activation. Mechanistic studies further reveal that SO2 exposure deactivates MnFe0.2(CP) by forming ammonium (bi)sulfates and MnSO4, which hinder reactant adsorption and subsequent reactions. In contrast, the engineered Mn-O-Fe interfaces in MnFe0.2 enable Fe species to preferentially interact with SO2, shielding Mn from sulfation and significantly reducing deactivation. This work demonstrates a significant breakthrough in catalyst design for ultra-low temperature NH3-SCR, paving the way for the broader application of Mn-based catalysts in industrial NOx control technologies.
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Affiliation(s)
- Liang-Yi Lin
- Institute of Environmental Engineering, National Yang Ming Chiao Tung University, Hsinchu 300, Taiwan, ROC.
| | - Joy-In Huang
- Institute of Environmental Engineering, National Yang Ming Chiao Tung University, Hsinchu 300, Taiwan, ROC
| | - Hsin-Yu Tsai
- Institute of Environmental Engineering, National Yang Ming Chiao Tung University, Hsinchu 300, Taiwan, ROC
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Wang J, Liu Y, Deng J, Jing L, Hao X, Zhang X, Yu X, Dai H. PdPtVO x/CeO 2-ZrO 2: Highly efficient catalysts with good sulfur dioxide-poisoning reversibility for the oxidative removal of ethylbenzene. J Environ Sci (China) 2024; 138:153-166. [PMID: 38135384 DOI: 10.1016/j.jes.2023.03.040] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/28/2023] [Revised: 03/30/2023] [Accepted: 03/30/2023] [Indexed: 12/24/2023]
Abstract
The PdPtVOx/CeO2-ZrO2 (PdPtVOx/CZO) catalysts were obtained by using different approaches, and their physical and chemical properties were determined by various techniques. Catalytic activities of these materials in the presence of H2O or SO2 were evaluated for the oxidation of ethylbenzene (EB). The PdPtVOx/CZO sample exhibited high catalytic activity, good hydrothermal stability, and reversible sulfur dioxide-poisoning performance, over which the specific reaction rate at 160°C, turnover frequency at 160°C (TOFPd or Pt), and apparent activation energy were 72.6 mmol/(gPt⋅sec) or 124.2 mmol/(gPd⋅sec), 14.2 sec-1 (TOFPt) or 13.1 sec-1 (TOFPd), and 58 kJ/mol, respectively. The large EB adsorption capacity, good reducibility, and strong acidity contributed to the good catalytic performance of PdPtVOx/CZO. Catalytic activity of PdPtVOx/CZO decreased when 50 ppm SO2 or (1.0 vol.% H2O + 50 ppm SO2) was added to the feedstock, but was gradually restored to its initial level after the SO2 was cut off. The good reversible sulfur dioxide-resistant performance of PdPtVOx/CZO was associated with the facts: (i) the introduction of SO2 leads to an increase in surface acidity; (ii) V can adsorb and activate SO2, thus accelerating formation of the SOx2- (x = 3 or 4) species at the V and CZO sites, weakening the adsorption of sulfur species at the PdPt active sites, and hence protecting the PdPt active sites to be not poisoned by SO2. EB oxidation over PdPtVOx/CZO might take place via the route of EB → styrene → phenyl methyl ketone → benzaldehyde → benzoic acid → maleic anhydride → CO2 and H2O.
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Affiliation(s)
- Jia Wang
- Beijing Key Laboratory for Green Catalysis and Separation, Key Laboratory of Beijing on Regional Air Pollution Control, Key Laboratory of Advanced Functional Materials, Education Ministry of China, Laboratory of Catalysis Chemistry and Nanoscience, Department of Chemical Engineering, Faculty of Environment and Life, Beijing University of Technology, Beijing 100124, China
| | - Yuxi Liu
- Beijing Key Laboratory for Green Catalysis and Separation, Key Laboratory of Beijing on Regional Air Pollution Control, Key Laboratory of Advanced Functional Materials, Education Ministry of China, Laboratory of Catalysis Chemistry and Nanoscience, Department of Chemical Engineering, Faculty of Environment and Life, Beijing University of Technology, Beijing 100124, China.
| | - Jiguang Deng
- Beijing Key Laboratory for Green Catalysis and Separation, Key Laboratory of Beijing on Regional Air Pollution Control, Key Laboratory of Advanced Functional Materials, Education Ministry of China, Laboratory of Catalysis Chemistry and Nanoscience, Department of Chemical Engineering, Faculty of Environment and Life, Beijing University of Technology, Beijing 100124, China
| | - Lin Jing
- Beijing Key Laboratory for Green Catalysis and Separation, Key Laboratory of Beijing on Regional Air Pollution Control, Key Laboratory of Advanced Functional Materials, Education Ministry of China, Laboratory of Catalysis Chemistry and Nanoscience, Department of Chemical Engineering, Faculty of Environment and Life, Beijing University of Technology, Beijing 100124, China
| | - Xiuqing Hao
- Beijing Key Laboratory for Green Catalysis and Separation, Key Laboratory of Beijing on Regional Air Pollution Control, Key Laboratory of Advanced Functional Materials, Education Ministry of China, Laboratory of Catalysis Chemistry and Nanoscience, Department of Chemical Engineering, Faculty of Environment and Life, Beijing University of Technology, Beijing 100124, China
| | - Xing Zhang
- Beijing Key Laboratory for Green Catalysis and Separation, Key Laboratory of Beijing on Regional Air Pollution Control, Key Laboratory of Advanced Functional Materials, Education Ministry of China, Laboratory of Catalysis Chemistry and Nanoscience, Department of Chemical Engineering, Faculty of Environment and Life, Beijing University of Technology, Beijing 100124, China
| | - Xiaohui Yu
- Beijing Key Laboratory for Green Catalysis and Separation, Key Laboratory of Beijing on Regional Air Pollution Control, Key Laboratory of Advanced Functional Materials, Education Ministry of China, Laboratory of Catalysis Chemistry and Nanoscience, Department of Chemical Engineering, Faculty of Environment and Life, Beijing University of Technology, Beijing 100124, China
| | - Hongxing Dai
- Beijing Key Laboratory for Green Catalysis and Separation, Key Laboratory of Beijing on Regional Air Pollution Control, Key Laboratory of Advanced Functional Materials, Education Ministry of China, Laboratory of Catalysis Chemistry and Nanoscience, Department of Chemical Engineering, Faculty of Environment and Life, Beijing University of Technology, Beijing 100124, China.
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Wang S, Ye D, Liu X, Wang H, Ma W, Liu H. Mn-Cr mixed oxide adsorbents with high SO2 resistance for elemental mercury removal from coal-fired flue gas. J IND ENG CHEM 2023. [DOI: 10.1016/j.jiec.2023.03.041] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 04/05/2023]
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Microwave-assisted industrial wastes of fly ash and carbide slag as adsorbents for simultaneous desulfurization and denitrification. Sep Purif Technol 2022. [DOI: 10.1016/j.seppur.2022.122176] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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Yang J, Huang Y, Su J, Chen L, Zhang M, Gao M, Yang M, Wang F, Zhang X, Shen B. Low temperature denitrification and mercury removal of Mn/TiO2-based catalysts: A review of activities, mechanisms, and deactivation. Sep Purif Technol 2022. [DOI: 10.1016/j.seppur.2022.121544] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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Yang R, Fan Y, Ye R, Tang Y, Cao X, Yin Z, Zeng Z. MnO 2 -Based Materials for Environmental Applications. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2021; 33:e2004862. [PMID: 33448089 DOI: 10.1002/adma.202004862] [Citation(s) in RCA: 149] [Impact Index Per Article: 37.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/16/2020] [Revised: 08/31/2020] [Indexed: 06/12/2023]
Abstract
Manganese dioxide (MnO2 ) is a promising photo-thermo-electric-responsive semiconductor material for environmental applications, owing to its various favorable properties. However, the unsatisfactory environmental purification efficiency of this material has limited its further applications. Fortunately, in the last few years, significant efforts have been undertaken for improving the environmental purification efficiency of this material and understanding its underlying mechanism. Here, the aim is to summarize the recent experimental and computational research progress in the modification of MnO2 single species by morphology control, structure construction, facet engineering, and element doping. Moreover, the design and fabrication of MnO2 -based composites via the construction of homojunctions and MnO2 /semiconductor/conductor binary/ternary heterojunctions is discussed. Their applications in environmental purification systems, either as an adsorbent material for removing heavy metals, dyes, and microwave (MW) pollution, or as a thermal catalyst, photocatalyst, and electrocatalyst for the degradation of pollutants (water and gas, organic and inorganic) are also highlighted. Finally, the research gaps are summarized and a perspective on the challenges and the direction of future research in nanostructured MnO2 -based materials in the field of environmental applications is presented. Therefore, basic guidance for rational design and fabrication of high-efficiency MnO2 -based materials for comprehensive environmental applications is provided.
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Affiliation(s)
- Ruijie Yang
- Department of Materials Science and Engineering, City University of Hong Kong, 83 Tat Chee Avenue, Kowloon, Hong Kong, 999077, P. R. China
| | - Yingying Fan
- Department of Materials Science and Engineering, City University of Hong Kong, 83 Tat Chee Avenue, Kowloon, Hong Kong, 999077, P. R. China
| | - Ruquan Ye
- Department of Chemistry, State Key Lab of Marine Pollution, City University of Hong Kong, Hong Kong, 999077, P. R. China
| | - Yuxin Tang
- College of Chemical Engineering, Fuzhou University, Fuzhou, 350116, P. R. China
| | - Xiehong Cao
- College of Materials Science and Engineering, Zhejiang University of Technology, 18 Chaowang Road, Hangzhou, Zhejiang, 310014, P. R. China
| | - Zongyou Yin
- Research School of Chemistry, Australian National University, Canberra, ACT, 2601, Australia
| | - Zhiyuan Zeng
- Department of Materials Science and Engineering, City University of Hong Kong, 83 Tat Chee Avenue, Kowloon, Hong Kong, 999077, P. R. China
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Yang Z, Wang S, Li H, Yang J, Zhao J, Qu W, Shih K. Density Functional Theory Study of Elemental Mercury Immobilization on CuSe(001) Surface: Reaction Pathway and Effect of Typical Flue Gas Components. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.0c02287] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Zequn Yang
- School of Energy Science and Engineering, Central South University, Changsha, Hunan 410083, China
- Department of Civil Engineering, The University of Hong Kong, Hong Kong, China
| | - Shengcai Wang
- School of Metallurgy and Environment, Central South University, Changsha, Hunan 410083, China
| | - Hailong Li
- School of Energy Science and Engineering, Central South University, Changsha, Hunan 410083, China
| | - Jianping Yang
- School of Energy Science and Engineering, Central South University, Changsha, Hunan 410083, China
| | - Jiexia Zhao
- School of Energy Science and Engineering, Central South University, Changsha, Hunan 410083, China
| | - Wenqi Qu
- School of Energy Science and Engineering, Central South University, Changsha, Hunan 410083, China
| | - Kaimin Shih
- Department of Civil Engineering, The University of Hong Kong, Hong Kong, China
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Xie J, Meng M, Lin Z, Ding H, Chen J, Huang S, Zhou Z. Exploring removal of formaldehyde at room temperature over Cr- and Zn-modified Co3O4 catalyst prepared by hydrothermal method. RESEARCH ON CHEMICAL INTERMEDIATES 2020. [DOI: 10.1007/s11164-019-04063-0] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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Promoting Effect of the Core-Shell Structure of MnO2@TiO2 Nanorods on SO2 Resistance in Hg0 Removal Process. Catalysts 2020. [DOI: 10.3390/catal10010072] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
Sorbent of αMnO2 nanorods coating TiO2 shell (denoted as αMnO2-NR@TiO2) was prepared to investigate the elemental mercury (Hg0) removal performance in the presence of SO2. Due the core-shell structure, αMnO2-NR@TiO2 has a better SO2 resistance when compared to αMnO2 nanorods (denoted as αMnO2-NR). Kinetic studies have shown that both the sorption rates of αMnO2-NR and αMnO2-NR@TiO2, which can be described by pseudo second-order models and SO2 treatment, did not change the kinetic models for both the two catalysts. In contrast, X-ray photoelectron spectroscopy (XPS) results showed that, after reaction in the presence of SO2, S concentration on αMnO2-NR@TiO2 surface is lower than on αMnO2-NR surface, which demonstrated that TiO2 shell could effectively inhibit the SO2 diffusion onto MnO2 surface. Thermogravimetry-differential thermosgravimetry (TG-DTG) results further pointed that SO2 mainly react with TiO2 forming Ti(SO4)O in αMnO2-NR@TiO2, which will protect Mn from being deactivated by SO2. These results were the reason for the better SO2 resistance of αMnO2-NR@TiO2.
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Yang R, Mei C, Wu X, Yu X, Shi Z. Mn–Cu Binary Metal Oxides with Molecular-Scale Homogeneity for Hg0 Removal from Coal-Fired Flue Gas. Ind Eng Chem Res 2019. [DOI: 10.1021/acs.iecr.9b04005] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/06/2023]
Affiliation(s)
- Ru Yang
- Zhejiang University of Water Resources and Electric Power, Hangzhou 310018, China
| | - Congli Mei
- Zhejiang University of Water Resources and Electric Power, Hangzhou 310018, China
| | - Xiushan Wu
- Zhejiang University of Water Resources and Electric Power, Hangzhou 310018, China
| | - Xianfeng Yu
- Zhejiang University of Water Resources and Electric Power, Hangzhou 310018, China
| | - Zhenzhen Shi
- Zhejiang University of Water Resources and Electric Power, Hangzhou 310018, China
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