Method To Synthesize Micronized Spherical Carbon Particles from Lignin

Spherical Lignin-Derived Activated Carbons for the Adsorption of Phenol from Aqueous Media

In this work, a synthesis and activation path, which enabled the preparation of spherical activated carbon from a lignin precursor, characterized by high adsorption capacity in the removal of phenolic compounds from water, was successfully developed. Two industrial by-products, i.e., Kraft lignin and sodium lignosulfonate, were used to form spherical nanometric lignin grains using pH and solvent shift methods. The obtained materials became precursors to form porous activated carbons via chemical activation (using K2CO3 or ZnCl2 as activating agents) and carbonization (in the temperature range of 600-900 °C). The thermal stabilization step at 250 °C was necessary to ensure the sphericity of the grains during high-temperature heat treatment. The study investigated the influence of the type of chemical activator used, its quantity, and the method of introduction into the lignin precursor, along with the carbonization temperature, on various characteristics including morphology (examined by scanning electron microscopy), the degree of graphitization (evaluated by powder X-ray diffraction), the porosity (assessed using low-temperature N2 adsorption), and the surface composition (analyzed with X-ray photoelectron spectroscopy) of the produced carbons. Finally, the carbon materials were tested as adsorbents for removing phenol from an aqueous solution. A conspicuous impact of microporosity and a degree of graphitization on the performance of the investigated adsorbents was found.

Lignin-Based Porous Supraparticles for Carbon Capture

Multiscale carbon supraparticles (SPs) are synthesized by soft-templating lignin nano- and microbeads bound with cellulose nanofibrils (CNFs). The interparticle connectivity and nanoscale network in the SPs are studied after oxidative thermostabilization of the lignin/CNF constructs. The carbon SPs are formed by controlled sintering during carbonization and develop high mechanical strength (58 N·mm^-3) and surface area (1152 m²·g^-1). Given their features, the carbon SPs offer hierarchical access to adsorption sites that are well suited for CO₂ capture (77 mg CO₂·g^-1), while presenting a relatively low pressure drop (∼33 kPa·m^-1 calculated for a packed fixed-bed column). The introduced lignin-derived SPs address the limitations associated with mass transport (diffusion of adsorbates within channels) and kinetics of systems that are otherwise based on nanoparticles. Moreover, the carbon SPs do not require doping with heteroatoms (as tested for N) for effective CO₂ uptake (at 1 bar CO₂ and 40 °C) and are suitable for regeneration, following multiple adsorption/desorption cycles. Overall, we demonstrate porous SP carbon systems of low cost (precursor, fabrication, and processing) and superior activity (gas sorption and capture).

Controllable synthesis of spherical carbon particles transition from dense to hollow structure derived from Kraft lignin

The tailored synthesis of carbon particles with controllable shapes and structures from biomass as a raw material would be highly beneficial to meet the demands of various applications of carbon materials from the viewpoint of sustainable development goals. In this work, the spherical carbon particles were successfully synthesized through a spray drying method followed by the carbonization process, using Kraft lignin as the carbon source and potassium hydroxide (KOH) as the activation agent. As the results, the proposed method successfully controlled the shape and structure of the carbon particles from dense to hollow by adjusting the KOH concentration. Especially, this study represents the first demonstration that KOH plays a crucial role in the formation of particles with good sphericity and dense structures. In addition, to obtain an in-depth understanding of the particle formation of carbon particles, a possible mechanism is also investigated in this article. The resulting spherical carbon particles exhibited dense structures with a specific surface area (1233 m²g^-1) and tap density (1.46 g cm^-3) superior to those of irregular shape carbon particles.