Effect of a Cationic Surfactant on Droplet Wetting on Superhydrophobic Surfaces

Stable Air Plastron Prolongs Biofluid Repellency of Submerged Superhydrophobic Surfaces

Superhydrophobic surfaces find applications in numerous biomedical scenarios, requiring the repellence of biofluids and biomolecules. Plastron, the trapped air between a superhydrophobic surface and a wetting liquid, plays a pivotal role in biofluid repellency. A key challenge, however, is the often short-lived plastron stability in biofluids and the lack of knowledge surrounding it. Plastron stability refers to the duration for which a surface remains in the Cassie state before transitioning to the fully wetting Wenzel state. Here, a submersion test with real-time optical monitoring is used to determine the plastron lifetime of different superhydrophobic surfaces upon immersion in various biofluids. We find that biofluids of all types exhibit shorter plastron lifetimes compared to pure water, which is attributed to their lower surface tension and biomolecular adsorption through hydrophobic-hydrophobic interactions. Proteins and glucose are identified as the major contributors to plastron dissipation in fetal bovine serum-based biofluids. Plastron minimizes the solid-liquid interface, reducing biomolecular adsorption, making its stability crucial for biofluid repellence. Thus, the effects of surface texture, feature size, Cassie solid fraction, Wenzel dimensionless roughness, and surface chemistry on plastron stability are investigated. Our key findings indicate that prolonged plastron stability and thus enhanced biofluid repellency are achieved through a combination of larger plastron volumes, increased Wenzel roughness degrees, greater Cassie solid fractions, and smaller feature sizes. We demonstrate that with optimized parameters, our surface design can maintain plastron stability and sustain a consistent solid-liquid area fraction for over 120 h in complex biofluids containing high levels of protein and glucose, underscoring a robust design for long-term use in biomedical and antifouling applications. This research is essential for advancing the design of superhydrophobic surfaces that effectively resist biofouling in diverse medical and engineering settings.

Nanofluid Drop Impact on Heated Surfaces

We experimentally elucidate the impact dynamics of ethylene glycol (EG) droplets laden with both hydrophilic and hydrophobic SiO2 nanoparticles (NPs) onto a flat heated surface in non-boiling, boiling, and Leidenfrost regimes. We use seven nanofluid concentrations (Cp), ranging from 0.89 to 64.3 wt %, and control the surface temperature (Ts) between 100 and 400 °C, while the nanofluid droplet's impact velocity is constant at 0.22 ± 0.02 m/s. Phase diagrams of impact outcomes are established to illustrate the effect of the additive nanoparticles on the droplets' impact dynamics, revealing that nanoparticles modify droplet impact behaviors differently in each regime. In the non-boiling regime, the droplet spreading profile remains unaffected by nanoparticles up to Cp < 11.9 wt % before reaching the maximum spreading diameter (βmax). For nanofluid drops with higher nanofluid concentration, the increasing viscosity with concentration is likely to be the primary factor that affects the droplets' spreading profile in the non-boiling regime Ts ≲ Tsat ≈ 200 °C, as the saturation temperature. In the boiling regime 200 °C < Ts ≲ 350 °C, a small amount of nanoparticle addition (Cp = 0.89 wt %) promotes atomization regardless of nanoparticle wettability. Finally, manifested in a complete rebound due to an intervening vapor layer, the Leidenfrost temperature (TL) of the nanofluid droplets is affected by both nanofluid concentration and nanoparticles' wettability. The nanofluid droplets' TL increases with higher nanofluid concentration; moreover, this Leidenfrost temperature increment is more significant for EG droplets laden with hydrophobic nanoparticles. Our results quantitatively reveal the significant influence of nanoparticle concentrations and wettability on drop spreading, impact outcome, and Leidenfrost temperature on heat surfaces, potentially benefiting applications in coating, spraying, and cooling.

Dynamic Wetting of Ionic Liquid Drops on Hydrophobic Microstructures

Ionic liquids (ILs)─salts in a liquid state─play a crucial role in various applications, such as green solvents for chemical synthesis and catalysis, lubricants, especially for micro- and nanoelectromechanical systems, and electrolytes in solar cells. These applications critically rely on unique or tunable bulk properties of ionic liquids, such as viscosity, density, and surface tension. Furthermore, their interactions with different solid surfaces of various roughness and structures may uphold other promising applications, such as combustion, cooling, and coating. However, only a few systematic studies of IL wetting and interactions with solid surfaces exist. Here, we experimentally and theoretically investigate the dynamic wetting and contact angles (CA) of water and three kinds of ionic liquid droplets on hydrophobic microstructures of surface roughness (r = 2.61) and packing fraction (ϕ = 0.47) formed by micropillars arranged in a periodic pattern. The results show that, except for water, higher-viscosity ionic liquids have greater advancing and receding contact angles with increasing contact line velocity. Water drops initially form a gas-trapping, CB wetting state, whereas all three ionic liquid drops are in a Wenzel wetting state, where liquids penetrate and completely wet the microstructures. We find that an existing model comparing the global surface energies between a CB and a Wenzel state agrees well with the observed wetting states. In addition, a molecular dynamic model well predicts the experimental data and is used to explain the observed dynamic wetting for the ILs and superhydrophobic substrate. Our results further show that energy dissipation occurs more significantly in the three-phase contact line region than in the liquid bulk.

Lyotropic liquid crystals for parenteral drug delivery

The necessity for long-term treatments of chronic diseases has encouraged the development of novel long-acting parenteral formulations intending to improve drug pharmacokinetics and therapeutic efficacy. Lately, one of the novel approaches has been developed based on lipid-based liquid crystals. The lyotropic liquid crystal (LLC) systems consist of amphiphilic molecules and are formed in presence of solvents with the most common types being cubic, hexagonal and lamellar mesophases. LC injectables have been recently developed based on polar lipids that spontaneously form liquid crystal nanoparticles in aqueous tissue environments to create the in-situ long-acting sustained-release depot to provide treatment efficacy over extended periods. In this manuscript, we have consolidated and summarized the various type of liquid crystals, recent formulation advancements, analytical evaluation, and therapeutic application of lyotropic liquid crystals in the field of parenteral sustained release drug delivery.

Evaporation Dynamics of Surfactant-Laden Droplets on a Superhydrophobic Surface: Influence of Surfactant Concentration

Surfactant-laden sessile droplet evaporation plays a crucial role in a variety of omnipresent natural and technological applications, such as drying, coating, spray, and inkjet printing. Surfactant molecules can adsorb easily on interfaces and, hence, destructively ruin the useful gas-trapping wetting state (i.e., Cassie-Baxter, CB) of a drop on superhydrophobic (SH) surfaces. However, the influence of surfactant adsorption or concentration on evaporation modes has been rarely investigated so far. Here, we investigate the evaporation dynamics of aqueous didodecyldimethylammonium bromide (DDAB) sessile droplet on SH surfaces made of regular hydrophobic micropillars, with various dimensionless surfactant concentrations (C_S), primarily using experiments. We find that all drops initially form a CB state with a pinned base radius and evaporate in a mode of constant contact radius (CCR). Water and low-C_S (=0.02) drop subsequently evaporate with a constant contact angle (CCA) mode, followed by a CCR mode and, eventually, a mixed-mode. By contrast, high-C_S (of 0.25-1) droplets undergo a complex mixed mode, with rapidly increasing base radius, and finally a mixed mode, with slowly decreasing base radius and contact angle. The experimental data reveal that contact-angle-dependent evaporative mass flux, ṁ, collapses onto a nearly universal curve depending on C_S. For the low-C_S (of 0-0.25) drops, ṁ is lower and consistent with an evaporative cooling model, whereas high-C_S (of 0.5-1) droplets are consistent with a pure vapor-diffusive model. We further show that the critical C_S delineating these two evaporative models correlates with saturated surfactant adsorption on both liquid-solid and liquid-vapor interfaces.

Durable and transparent super anti-wetting coatings with excellent liquid repellency and anti-fouling performance based on fluorinated polysiloxane

Super anti-fouling coatings are of great interest because of their good liquid repellency and anti-fouling performance. However, it is challenging to prepare durable and transparent super anti-fouling coatings, especially via...

Fabrication of Transparent and Microstructured Superhydrophobic Substrates Using Additive Manufacturing

We report facile one- and two-step processes for the fabrication of transparent ultrahydrophobic surfaces and three-dimensional (3D)-printed superhydrophobic (SH) microstructures, respectively. In the one-step method, polydimethylsiloxane (PDMS) solution is treated thermally at 350 °C for 4 h, while PDMS-soot is generated and deposited on a glass slide to obtain a transparent SH surface without further chemical modification. For the two-step approach, SH surfaces are obtained by incorporating a 3D printing technique with a convenient hydrophobic coating method. Herein, we first 3D-print microstructured substrates with particular surface parameters, which are designed to facilitate a stable gas-trapping Cassie-Baxter (CB) wetting state based on a thermodynamic calculation. We subsequently coat the 3D-printed microstructures with candle soot (CS) or octadecyltrichlorosilane (OTS) solution to make superhydrophobic surfaces with mechanical durability. These surfaces exhibit an ultrahigh static water contact angle (CA, θ ≃ 158 ± 2 and 147 ± 2° for the CS and OTS coating, respectively) and a low roll-off angle for water droplets. Both static and dynamic (in terms of the advancing and receding) contact angles of a water droplet on the fabricated SH surfaces are in good agreement with the theoretical prediction of Cassie-Baxter contact angles. Furthermore, after a one-year-long shelf time, the SH substrates fabricated sustain good superhydrophobicity after ultrasonic water treatment and against several chemical droplets. All of these methods are simple, cost-effective, and highly efficient processes. The processes, design principle, and contact angle measurements presented here are useful for preparing transparent and superhydrophobic surfaces using additive manufacturing, which enables large-scale production and promisingly expands the application scope of utilizing self-cleaning superhydrophobic material.