Fabrication of Transparent and Microstructured Superhydrophobic Substrates Using Additive Manufacturing

Dielectric optical waveguide fabricated on a transparent substrate

Transparent glass substrates are routinely used in the fabrication of metasurfaces, augmented reality (AR), virtual reality (VR), and holographic devices. While readily compatible with photolithographic patterning methods, when electron beam (E-Beam) techniques are used, field distortion and stitching errors can result due to the buildup of charge. A common approach to overcome this issue is to deposit a thin conductive polymer layer (E-Spacer). However, if high-voltage E-Beam is used to achieve nano-features, the polymer conductivity is not sufficient. We have shown that by using chromium (Cr) as an overcoating conductive layer on the resist, we can achieve accurate and seamless patterning in multiple writing fields and used the method to fabricate on-chip Si3N4 waveguides on SiO2. This technique has the potential to enable the fabrication of large-scale integrated photonic systems on transparent or dielectric substrates.

Dynamic Wetting of Ionic Liquid Drops on Hydrophobic Microstructures

Ionic liquids (ILs)─salts in a liquid state─play a crucial role in various applications, such as green solvents for chemical synthesis and catalysis, lubricants, especially for micro- and nanoelectromechanical systems, and electrolytes in solar cells. These applications critically rely on unique or tunable bulk properties of ionic liquids, such as viscosity, density, and surface tension. Furthermore, their interactions with different solid surfaces of various roughness and structures may uphold other promising applications, such as combustion, cooling, and coating. However, only a few systematic studies of IL wetting and interactions with solid surfaces exist. Here, we experimentally and theoretically investigate the dynamic wetting and contact angles (CA) of water and three kinds of ionic liquid droplets on hydrophobic microstructures of surface roughness (r = 2.61) and packing fraction (ϕ = 0.47) formed by micropillars arranged in a periodic pattern. The results show that, except for water, higher-viscosity ionic liquids have greater advancing and receding contact angles with increasing contact line velocity. Water drops initially form a gas-trapping, CB wetting state, whereas all three ionic liquid drops are in a Wenzel wetting state, where liquids penetrate and completely wet the microstructures. We find that an existing model comparing the global surface energies between a CB and a Wenzel state agrees well with the observed wetting states. In addition, a molecular dynamic model well predicts the experimental data and is used to explain the observed dynamic wetting for the ILs and superhydrophobic substrate. Our results further show that energy dissipation occurs more significantly in the three-phase contact line region than in the liquid bulk.

Effect of Hydrophobic Nano-SiO2 Particle Concentration on Wetting Properties of Superhydrophobic Surfaces

As a unique surface wettability, superhydrophobicity has great application value. A variety of preparation methods for superhydrophobic surfaces have been reported, which have the disadvantages of high cost and complicated process. In order to design a method that is easy to operate, low-cost, and suitable for large-scale preparation of superhydrophobic surfaces, in this paper, hydrophobic nano-SiO₂ particles are used as spray fillers, and superhydrophobic surfaces are successfully obtained by the spraying process. According to the classical Cassie and Wenzel theory, the influence of the concentration change of hydrophobic nano-SiO₂ particles on their wettability is explained, and the appropriate spray concentration parameters are obtained. The results show that the proportion of hydrophobic nano-SiO₂ particles is lower than 0.05 g/mL, which will lead to insufficient microstructure on the surface of the coating, and cannot support the droplets to form the air bottom layer. However, an excessively high proportion of hydrophobic nano-SiO₂ particles will reduce the connection effect of the silicone resin and affect the durability of the surface. Through theoretical analysis, there are Wenzel state, tiled Cassie state, and stacked Cassie state in the spraying process. When the substrate surface enters the Cassie state, the lower limit of the contact angle is 149°. This study has far-reaching implications for advancing the practical application of superhydrophobic surfaces.

Aqueous construction of raspberry-like ZIF-8 hierarchical structures with enhanced superhydrophobic performance

Materials with super-wetting ability have attracted wide attention from both academia and industry due to their great potential applications. A straightforward and versatile route was proposed for the large-scale synthesis of a monodisperse raspberry-like metal-organic framework (ZIF-8) using zinc nitrate as a zinc source and dimethylimidazole as an organic ligand in aqueous solution. After hydrophobic treatment with hexadecyltrimethoxysilane, the ethanolic suspension of three-dimensional raspberry-like ZIF-8 showed excellent superhydrophobic properties. Furthermore, commercial adhesives were used to blend with the suspension to improve the bonding strength to different substrates. These surfaces retained their water resistance after 50 finger-wipe cycles, 40 sandpaper abrasions and knife scratches. Moreover, the prepared hydrophobic surface can withstand the impact of water flow for 10 minutes. The formulations developed can be used for superhydrophobic coating applications on different substrate surfaces such as aluminum foil, glass, paper and cotton.