Electrospun Liquid-Infused Membranes for Emulsified Oil/Water Separation

Liquid-solid composites with confined interface behaviors

In the evolving landscape of materials science, the journey from traditional composite materials to liquid-solid composites has marked a significant shift. Composite materials, typically solid state, have long been the cornerstone of many applications due to their structural stability and mechanical properties. However, the emergence of liquid-solid composites has introduced a new paradigm, leveraging the dynamic composite interfaces and fluidic nature of liquids. Recent years have witnessed the rapid development of liquid-solid composites, distinguishing themselves by their defect-free, molecularly smooth surfaces and adaptive features. In this review, we introduce liquid-based confined interface materials, which represent a cutting-edge advancement, integrating confined liquids within solid frameworks at mesoscopic scales. Characterized by their confined competitive multiphase interfacial interactions, these materials offer practical functionalities like anti-fouling, multiphase flow control and drag reduction. We summarize the development of the materials, and showcase important applications based on the controllable motions of confined liquids and solid frameworks. We also discuss their design and preparation and address future challenges and outlooks, such as artificial intelligence, in advancing functionalities.

Zwitterionic Tröger's Base Microfiltration Membrane Prepared via Vapor-Induced Phase Separation with Improved Demulsification and Antifouling Performance

The fouling of separation membranes has consistently been a primary factor contributing to the decline in membrane performance. Enhancing the surface hydrophilicity of the membrane proves to be an effective strategy in mitigating membrane fouling in water treatment processes. Zwitterionic polymers (containing an equimolar number of homogeneously distributed anionic and cationic groups on the polymer chains) have been used extensively as one of the best antifouling materials for surface modification. The conventional application of zwitterionic compounds as surface modifiers is intricate and inefficient, adding complexity and length to the membrane preparation process, particularly on an industrial scale. To overcome these limitations, zwitterionic polymer, directly used as a main material, is an effective method. In this work, a novel zwitterionic polymer (TB)-zwitterionic Tröger's base (ZTB)-was synthesized by quaternizing Tröger's base (TB) with 1,3-propane sultone. The obtained ZTB is blended with TB to fabricate microfiltration (MF) membranes via the vapor-induced phase separation (VIPS) process, offering a strategic solution for separating emulsified oily wastewater. Atomic force microscopy (AFM), scanning electron microscopy (SEM), water contact angle, and zeta potential measurements were employed to characterize the surface of ZTB/TB blended membranes, assessing surface morphology, charge, and hydrophilic/hydrophobic properties. The impact of varying ZTB levels on membrane surface morphology, hydrophilicity, water flux, and rejection were investigated. The results showed that an increase in ZTB content improved hydrophilicity and surface roughness, consequently enhancing water permeability. Due to the attraction of water vapor, the enrichment of zwitterionic segments was enriched, and a stable hydration layer was formed on the membrane surface. The hydration layer formed by zwitterions endowed the membrane with good antifouling properties. The proposed mechanism elucidates the membrane's proficiency in demulsification and the reduction in irreversible fouling through the synergistic regulation of surface charge and hydrophilicity, facilitated by electrostatic repulsion and the formation of a hydration layer. The ZTB/TB blended membranes demonstrated superior efficiency in oil-water separation, achieving a maximum flux of 1897.63 LMH bar-1 and an oil rejection rate as high as 99% in the oil-water emulsion separation process. This study reveals the migration behavior of the zwitterionic polymer in the membrane during the VIPS process. It enhances our comprehension of the antifouling mechanism of zwitterionic membranes and provides guidance for designing novel materials for antifouling membranes.

CdO-Nanografted Superhydrophobic Hybrid Polymer Composite-Coated Cotton Fabrics for Self-Cleaning and Oil/Water Separation Applications

The current study presents a simple and cost-competitive method for the development of high-performance superhydrophobic and superoleophilic cotton fabrics coated with cadmium oxide/cerotic acid (CdO/CE)-polycaprolactone (PCL)- and cadmium oxide/stearic acid (CdO/ST)-polycaprolactone-grafted hybrid composites. X-ray powder diffraction, scanning electron microscopy, and Fourier transform infrared spectroscopy are used to characterize the CdO/CE-PCL and CdO/ST-PCL and polycaprolactone-modified cotton fabrics. Using an optical contact angle meter, the wetting behavior of corrosive liquids such as coffee, milk, tea, water dyed with methylene blue, strong acids (HCl), strong alkali (NaOH), and saturated salt solution (NaCl) on the CdO-CE/ST/PCL-modified cotton fabrics is assessed as well as the durability of CdO-CE/ST/PCL-modified cotton fabrics in corrosive liquids. Data obtained from the oil-water separation experiment indicate remarkable separation efficiency with oil purity values of ≥99.97 wt %, and high permeation flux values of up to 11,700 ± 300 L m-2 h-1 are observed for surfactant-stabilized water-in-oil emulsions via a gravity-driven technique. From the data obtained, it is concluded that the nano-CdO-grafted superhydrophobic hybrid polymer composite-coated cotton fabrics (CdO-ST/(CE)/PCL/CFs) can be utilized for self-cleaning and oil/water separation applications.

Three-Dimensional Imaging of Emulsion Separation through Liquid-Infused Membranes Using Confocal Laser Scanning Microscopy

The removal of emulsified oils from water has always been a challenge due to the kinetic stability resulting from the small droplet size and the presence of stabilizing agents. Membrane technology can treat such mixtures, but fouling of the membrane leads to dramatic reductions in the process capacity. Liquid-infused membranes (LIMs) can potentially resolve the issue of fouling. However, their low permeate flux compared with conventional hydrophilic membranes remains a limitation. To gain insight into the mechanism of transport, we use 3D images acquired by confocal laser scanning microscopy (CLSM) to reconstruct the sequence of events occurring during startup and operation of the LIM for removal of dispersed oil from oil-in-water emulsions. We find evidence for coalescence of oil droplets on the surface of and formation of oil channels within the LIM. Using image analysis, we find that the rate at which oil channels are formed within the membrane and the number of channels ultimately govern the permeate flux of oil through the LIMs. Oil concentration in the feed affects the rate of coalescence of oil on the surface of the LIM, which, in turn, affects the channel formation dynamics. The channel formation dynamics also depend on the viscosity of the infused liquid and the operating pressure. A higher affinity to the pore wall for infused liquid than permeating liquid is essential to antifouling behavior. Overall, this work offers insight into the selective permeation of a dispersed liquid phase through a LIM.

Aggregation States and Segmental Dynamics of Poly(methyl methacrylate) in Nanofiber Mats

Nanofiber mats composed of polymers, having a large surface-to-volume ratio and high porosity, have been widely applied in the environmental and biomedical fields but fundamental knowledge on the polymer chains in the mats seems to be limited. We here report the aggregation states and segmental dynamics of poly(methyl methacrylate)s (PMMAs) with different stereoregularities in electrospun nanofiber mats. Attenuated total reflectance Fourier transform infrared (ATR/FTIR) spectroscopy revealed that, in the case of atactic PMMA (at-PMMA), the population of the trans-trans conformation of the main chain part, which allows carbonyl groups of the side group to interact affirmatively with each other, increased in the electrospun nanofiber mat. On the other hand, in the case of isotactic PMMA (it-PMMA), the skeletal conformation was unchanged even in the nanofiber mat. As a result of the aggregation states of PMMA chains, the glass-transition temperature (T_g) of the electrospun nanofiber mats increased and remained unchanged from the corresponding bulk value for at- and it-PMMA, respectively. These findings should be useful for designing materials and devices composed of electrospun nanofibers.

Ultrahigh efficient emulsification with drag-reducing liquid gating interfacial behavior

Emulsification is a crucial technique for mixing immiscible liquids into droplets in numerous areas ranging from food to medicine to chemical synthesis. Commercial emulsification methods are promising for high production, but suffer from high energy input. Here, we report a very simple and scalable emulsification method that employs the drag-reducing liquid gating structure to create a smooth liquid-liquid interface for the reduction of resistance and tunable generation of droplets with good uniformity. Theoretical modeling and experimental results demonstrate that our method exhibits ultrahigh efficiency, which can reach up to more than 4 orders of magnitude greater energy-saving compared to commercial methods. For temperature-sensitive biological components, such as enzymes, proteins, and bacteria, it can offer a comfortable environment to avoid exposure to high temperatures during emulsifying, and the interface also enables the suppression of fouling. This unique drag-reducing liquid gating interfacial emulsification mechanism promotes the efficiency of droplet generation and provides fresh insight into the innovation of emulsifications that can be applied in many fields, including the food industry, the daily chemical industry, biomedicine, material fabrication, the petrochemical industry, and beyond.

Green Preparation of a Carboxymethyl Cellulose-Coated Membrane for Highly Efficient Separation of Crude Oil-In-Water Emulsions

Developing high-performance membranes is an extremely significant strategy to combat increasing severe oil pollution. However, most of the previously reported superwettable membranes have been inevitably involved with the use of toxic solvents and complicated preparation processes. In addition, most of them lacked the capacity of separating crude oil-in-water emulsions. Herein, a facile and green strategy is employed to fabricate a polytetrafluoroethylene (PTFE) membrane with a mixed suspension of PDA@ZIF-8 and carboxymethyl cellulose (CMC) using water as a solvent via the vacuum filtration method. Combining hydrophilic property with micro-nano-roughness, the CMC-PDA@ZIF-8-coated PTFE membrane (CPZP membrane) exhibits excellent underwater superoleophobicity. More importantly, the separation efficiency of various surfactant-stabilized oil-in-water emulsions including crude oil/water emulsion is higher than 99.2% with a flux up to 1306.5 L m^-2 h^-1, and the separation performance remains nearly the same after 10 cycles. Moreover, outstanding underwater superoleophobic and self-cleaning properties are maintained after long-distance sandpaper abrasion and multiple bending tests. Meanwhile, its exceptional separation performance is still maintained in harsh environments (3.5 wt % NaCl, 1 M HCl, 60 °C hot water) even after immersing it for 24 h. Therefore, this green-prepared and high-performance membrane has tremendous application prospects in treating oily wastewater.