High Proton Conduction of Organized Sulfonated Polyimide Thin Films with Planar and Bent Backbones

Unravel-engineer-design: a three-pronged approach to advance ionomer performance at interfaces in proton exchange membrane fuel cells

Proton exchange membrane fuel cells (PEMFCs), which use hydrogen as fuel, present an eco-friendly alternative to internal combustion engines (ICEs) for powering low-to-heavy-duty vehicles and various devices. Despite their promise, PEMFCs must meet strict cost, performance, and durability standards to reach their full potential. A key challenge lies in optimizing the electrode, where a thin ionomer layer is responsible for proton conduction and binding catalyst particles to the electrode. Enhancing ion transport within these sub-μm thick films is critical to improving the oxygen reduction reaction (ORR) at the cathodes of PEMFCs. For the past 15 years, our research has targeted this limitation through a comprehensive "Unravel - Engineer - Design" approach. We first unraveled the behavior of ionomers, gaining deeper insights into both the average and distributed proton conduction properties within sub-μm thick films and at interfaces that mimic catalyst binder layers. Next, we engineered ionomer-substrate interfaces to gain control over interfacial makeup and boost proton conductivity, essential for PEMFC efficiency. Finally, we designed novel nature-derived or nature-inspired, fluorine-free ionomers to tackle the ion transport limitations seen in state-of-the-art ionomers under thin-film confinement. Some of these ionomers even pave the way to address cost and sustainability challenges in PEMFC materials. This feature article highlights our contributions and their importance in advancing PEMFCs and other sustainable energy conversion and storage technologies.

Sulfonated Polyimide Membranes Constructed by Main-Chain and Molecular-Network Engineering Strategy for Direct Methanol Fuel Cell

Excessive swelling is one important factor that leads to high fuel permeability and limited operating concentration of methanol for proton exchange membranes. Herein, a collaborative strategy of main-chain and molecular-network engineering is applied to lower swelling ratio and improve methanol resistance for highly sulfonated polyimide. Two m-phenylenediamine monomers (4-(2,3,5,6-tetrafluoro-4-vinylphenoxy)benzene-1,3-diamine and 4,6-bis(2,3,5,6-tetrafluoro-4-vinylphenoxy)benzene-1,3-diamine) with tetrafluorostyrol groups are designed and synthesized. Two series of cross-linked sulfonated polyimides (CSPI-Ts, CSPI-Bs) are prepared from the two diamines, 4,4'-diaminostilbene-2,2'-disulfonic acid and 1,4,5,8-naphthalenetetracarboxylicdianhydride. The rigid main-chain structure is cornerstone for wet CSPI-Ts and CSPI-Bs remaining stable at elevated temperatures. The introduction of hydrophobic cross-linked network further improves their dimensional stability and methanol resistance. CSPI-Ts and CSPI-Bs show obviously improved performances containing high proton conductivity (121 ± 0.27-158 ± 0.35 S cm-1 ), low swelling ratio (9.6 ± 0.40%-16.1 ± 0.01%) and methanol permeability (4.14-7.69 × 10-7 cm2 s-1 ) at 80 °C. The direct methanol fuel cell (DMFC) is assembled from CSPI-T-10 with balanced properties, and it exhibits high maximum power density (PDmax ) of 82.3 and 72.6 mW cm-2 in 2 and 10 m methanol solution, respectively. The ratio of PDmax in 10 m methanol solution to the value in 2 m methanol solution is as high as 88%. The CSPI-T-10 is promising proton exchange membrane candidate for DMFC application.

Lyotropic Liquid Crystalline Property and Organized Structure in High Proton-Conductive Sulfonated Semialicyclic Oligoimide Thin Films

Fully aromatic sulfonated polyimides with a rigid backbone can form lamellar structures under humidified conditions, thereby facilitating the transmission of protons in ionomers. Herein, we synthesized a new sulfonated semialicyclic oligoimide composed of 1,2,3,4-cyclopentanetetracarboxylic dianhydride (CPDA) and 3,3'-bis-(sulfopropoxy)-4,4'-diaminobiphenyl to investigate the influence of molecular organized structure and proton conductivity with lower molecular weight. The weight-average molecular weight (M _w) determined by gel permeation chromatography was 9300. Humidity-controlled grazing incidence X-ray scattering revealed that one scattering was observed in the out-of-plane direction and showed that the scattering position shifted to a lower angle as the humidity increased. A loosely packed lamellar structure was formed by lyotropic liquid crystalline properties. Although the ch-pack aggregation of the present oligomer was reduced by substitution to the semialicyclic CPDA from the aromatic backbone, the formation of a distinct organized structure in the oligomeric form was observed because of the linear conformational backbone. This report is the first-time observation of the lamellar structure in such a low-molecular-weight oligoimide thin film. The thin film exhibited a high conductivity of 0.2 (±0.01) S cm^-1 under 298 K and 95% relative humidity, which is the highest value compared to the other reported sulfonated polyimide thin films with comparable molecular weight.

Proton conductivity dependence on the surface polymer thickness of core-shell type nanoparticles in a proton exchange membrane

The proton exchange membrane (PEM) is the main component that determines the performance of polymer electrolyte fuel cells. The construction of proton-conduction channels capable of fast proton conduction is an important topic in PEM research. In this study, we have developed poly(vinylphosphonic acid)-block-polystyrene (PVPA-b-PS)-coated core-shell type silica nanoparticles prepared by in situ polymerization and a core-shell type nanoparticle-filled PEM. In this system, two-dimensional (2D) proton-conduction channels have been constructed between PVPA and the surface of silica nanoparticles, and three-dimensional proton-conduction channels were constructed by connecting these 2D channels by filling with the core-shell type nanoparticles. The proton conductivities and activation energies of pelletized PVPA-coated core-shell type nanoparticles increased depending on the coated PVPA thickness. Additionally, pelletized PVPA-b-PS-coated silica nanoparticles showed a good proton conductivity of 1.3 × 10-2 S cm-1 at 80 °C and 95% RH. Also, the membrane state achieved 1.8 × 10-4 S cm-1 in a similar temperature and humidity environment. Although these proton conductivities were lower than those of PVPA, they have advantages such as low activation energy for proton conduction, suppression of swelling due to water absorption, and the ability to handle samples in powder form. Moreover, by using PS simultaneously, we succeeded in improving the stability of proton conductivity against changes in the temperature and humidity environment. Therefore, we have demonstrated a highly durable, tough but still enough high proton conductive material by polymer coating onto the surface of nanoparticles and also succeeded in constructing proton-conduction channels through the easy integration of core-shell type nanoparticles.

OH- Conductive Properties and Water Uptake of Anion Exchange Thin Films

Several investigations have indicated that proton conduction and hydration properties of acidic ionomers differ from those of membranes. However, relations between the OH^- conductivity and water uptake in thin film forms of anion exchange membranes have not been reported yet. For this study, new in situ measurements were established to elucidate the OH^- conductivity and water uptake without allowing any influence of CO₂ from the air. Poly[(9,9-bis(6'-(N,N,N-trimethylammonium)-hexyl)-9H-fluorene)-alt-(1,4-benzene)], denoted as PFB⁺ , was synthesized as a model ionomer. The highest OH^- conductivity of 273 nm-thick PFB⁺ film was 5.3×10^-2  S cm^-1 at 25 °C under 95 % relative humidity (RH), which is comparable to the reported OH^- conductivity of PFB⁺ membrane. Reduced OH^- conductivity was found in the thinner film at 95 % RH. The decreased OH^- conductivity is explainable by the reduced number of water molecules contained in the thinner film. The OH^- conductivity was reduced only slightly under the same water uptake.

Sulfonated poly (arylene ether sulfone)-graft-sulfonated poly (vinyl alcohol) proton exchange membranes: Improved proton selectivity

Aldehyde terminated sulfonated poly (arylene ether sulfone) (SPAES-CHO) is prepared by a series of nucleophilic substitution reaction based on SPAES in this paper. Novel SPAES-graft-SPVA (SPAES-g-SPVA) membranes are fabricated by acetal reaction between SPAES-CHO and different amounts of sulfonated poly (vinyl alcohol) (SPVA). The 1H-NMR and FTIR indicate the successful preparation of SPAES-CHO and SPAES-g-SPVA membranes. With the introduction of SPVA, the SPAES-g-SPVA membranes have much lower methanol permeability than pure SPAES membrane and Nafion117 membrane. The methanol permeability coefficients of the SPAES-g-SPVA membranes decrease from 3.41 × 10−7 cm2 s−1 to 1.67 × 10−7 cm2 s−1 with the increase of SPVA content. And the proton conductivity of all the membranes is higher than 15 mS cm−1 at 25°C. Moreover, SPAES-g-SPVA membranes exhibit high proton selectivity. Especially, SPAES-g-SPVA-30% membrane has the highest proton selectivity, which is nearly five times higher than Nafion117.

Progress on highly proton-conductive polymer thin films with organized structure and molecularly oriented structure

Several current topics are introduced in this review, with particular attention to highly proton-conductive polymer thin films with organized structure and molecularly oriented structure. Organized structure and molecularly oriented structure are anticipated as more promising approaches than conventional less-molecular-ordered structure to elucidate mechanisms of high proton conduction and control proton conduction. This review introduces related polymer materials and molecular design using lyotropic liquid crystals and hydrogen bond networks for high proton conduction. It also outlines the use of substrate surfaces and external fields, such as pressure and centrifugal force, for organizing structures and molecularly oriented structures.

Understanding of Nanophase Separation and Hydrophilic Morphology in Nafion and SPEEK Membranes: A Combined Experimental and Theoretical Studies

The understanding of the relationship between the chemical structure and the hydrophilic structure is crucial for the designing of high-performance PEMs. Comparative studies in typical Nafion and sulfonated poly (ether ether ketone) (SPEEK) were performed using a combined experimental and theoretical method. SPEEK showed suppressed fuel crossover and good mechanical property but low water uptake, weak phase separation, and inadequate proton conductivity. Molecular dynamics (MD) simulation approaches were employed to get a molecular-level understanding of the structure-property relationship of SPEEK and Nafion membranes. In SPEEK membranes, the local aggregation of hydrophilic clusters is worse, and much stronger electrostatic interaction between Os-Hh was verified, resulting in less delocalized free H3O+ and much lower DH3O+. In addition, the probability of H2O-H3O+ association varied with water content. Particularly, SPEEK exhibited much lower H9O4+ probability at various relative water contents, leading to lower structural diffusivity than Nafion. Eventually, SPEEK possessed low vehicular and structural diffusivities, which resulted in a low proton conductivity. The results indicated that the structure of hydrated hydronium complexes would deform to adapt the confining hydrophilic channels. The confinement effect on diffusion of H2O and H3O+ is influenced by the water content and the hydrophilic morphologies. This study provided a new insight into the exploration of high-performance membranes in fuel cell.

Biomimetic Polyelectrolytes Based on Polymer Nanosheet Films and Their Proton Conduction Mechanism

We report a biomimetic polyelectrolyte based on amphiphilic polymer nanosheet multilayer films. Copolymers of poly( N-dodecylacrylamide- co-vinylphosphonic acid) [p(DDA/VPA)] form a uniform monolayer at the air-water interface. By depositing such monolayers onto solid substrates using the Langmuir-Blodgett (LB) method, multilayer lamellae films with a structure similar to a bilayer membrane were fabricated. The proton conductivity at the hydrophilic interlayer of the lamellar multilayer films was studied by impedance spectroscopy under temperature- and humidity-controlled conditions. At 60 °C and 98% relative humidity (RH), the conductivity increased with increasing mole fraction of VPA ( n) up to 3.2 × 10^-2 S cm^-1 for n = 0.41. For a film with n = 0.45, the conductivity decreased to 2.2 × 10^-2 S cm^-1 despite the increase of proton sources. The reason for this decrease was evaluated by studying the effect of the distance between the VPAs ( l_VPA) on the proton conductivity as well as their activation energy. We propose that for n = 0.41, l_VPA is the optimal distance not only to form an efficient two-dimensional (2D) hydrogen bonding network but also to reorient water and VPA. For n = 0.45, on the other hand, the l_VPA was too close for a reorientation. Therefore, we concluded that there should be an optimal distance to obtain high proton conductivity at the hydrophilic interlayer of such multilayer films.

A path to improve proton conductivity: from a 3D hydrogen-bonded organic framework to a 3D copper-organic framework

The proton conduction in one HOF and related MOF have been investigated and discussed.