Suppressing the Side Reaction by a Selective Blocking Layer to Enhance the Performance of Si-Based Anodes

Suppression Strategies for Si Anode Volume Expansion in Li-Ion Batteries Based on Structure Design and Modification: A Review

Silicon anodes have received increasing attention due to their exceptionally high theoretical capacity in lithium-ion batteries (LIBs). However, the defect of anode volume expansion caused by solid-electrolyte interphase (SEI) crushing limits the cycle life seriously. To overcome the obstacle, one must understand the mechanism behind anode volume expansion prior to exploring the suppression strategies. In this review, the recent advances in Si-based anode modification and structural design are categorized comprehensively, the scaled-up framework structures are deeply discussed, and the impacts of various composite structures on cycling performance and Coulombic efficiency are emphasized, particularly the synergistic effects of carbon/MXene assembled with silicon. Some reliable strategies for anode volume expansion restriction have been proposed. The porous structure of monocrystalline silicon spheres reconstructed by alloy sintering can restrain volume expansion effectively due to the reshaped uniform internal stress field. The inner-stress offset induced by Si anode expansion and two-dimensional material layer collapse can provide a perfect inhibition effect on SEI fragmentation when monocrystalline silicon spheres are assembled with graphene or MXene. Moreover, how special nanoshape structures provide anode stability after long cycles are summarized. This current review will be beneficial to facilitate the exploration of strategies for suppression of Si-based anode volume expansion and to pave an avenue for extensive application of Si-based LIBs in the future.

Enhancement Mechanism of Photo-Induced Artificial Boundary on Ultrastable Hybrid Solid-electrolyte Interphase of Si Anodes

Unstable solid-electrolyte interphase (SEI) film resulting from chemically active surface state and huge volume fluctuation limits the development of Si-based anode materials in lithium-ion batteries. Herein, a photo-initiated polypyrrole (PPy) coating is manufactured on Si nanoparticles to guide the in situ generation of PPy-integrated hybrid SEI film (hSEI). The hSEI film shows excellent structure stability and optimized component composition for lithium storage. More promisingly, the photo-initiated hSEI precursor with more uniform thickness, stronger interaction with inner particles, and higher mechanical strength further enables the structural integrity of the hSEI film. The highly ordered interchain structure of photo-initiated hSEI precursor can maintain effective Li+ transport during the electrochemical cycling. Consequently, SiNPs@hSEI-L anode maintains a reversible capacity of 1044.7 mAh g-1 after 500 cycles at 2 A g-1, manifesting superior electrochemical lithium storage. This work proposes a novel polymer-integrated hSEI formation and provides an effective reference for the optimization of semiconductor materials.

Controllable SiOx Coating Layer Promotes High Stable Si Anode for Lithium-Ion Batteries

Silicon (Si) is considered as one of the most promising candidates for next-generation lithium-ion batteries with high energy density. The main problems are the severe volume expansion and continuous interfacial side reaction of Si that hinder its further application. It can be an effective way by constructing a robust coating layer outside of Si to impede/alleviate the above effect. SiOx with high mechanical strength can largely promote the electrochemical performance of Si. Herein, Si@SiOx material with high specific surface area, high porosity, and controllable coating was synthesized via a simple solid-liquid reaction by LiOH solution etching effect. The etching/oxidation mechanism of Si under alkaline conditions was thoroughly investigated. The surface oxide layer of Si was beneficial to the formation of a solid electrolyte interphase (SEI) with excellent stability and high Li+ conductivity, while its high-porosity structure reduces the volume expansion of the material by approximately 110%. Under the synergistic effect of etching-oxidation, the modified material exhibited superior electrochemical properties. When employed as anode materials, the specific capacity was as high as 3101.5 mAh g-1 and maintained at 841.0 mAh g-1 after 500 cycles at 1 A g-1.

Modulating porous silicon-carbon anode stability: Carbon/silicon carbide semipermeable layer mitigates silicon-fluorine reaction and enhances lithium-ion transport

Silicon-based material is regarded as one of the most promising anodes for next-generation high-performance lithium-ion batteries (LIBs) due to its high theoretical capacity and low cost. Harnessing silicon carbide's robustness, we designed a novel porous silicon with a sandwich structure of carbon/silicon carbide/Ag-modified porous silicon (Ag-PSi@SiC@C). Different from the conventional SiC interface characterized by a frail connection, a robust dual covalent bond configuration, dependent on SiC and SiOC, has been successfully established. Moreover, the innovative sandwich structure effectively reduces detrimental side reactions on the surface, eases volume expansion, and bolsters the structural integrity of the silicon anode. The incorporation of silver nanoparticles contributes to an improvement in overall electron transport capacity and enhances the kinetics of the overall reaction. Consequently, the Ag-PSi@SiC@C electrode, benefiting from the aforementioned advantages, demonstrates a notably elevated lithium-ion mobility (2.4 * 10-9 cm2·s-1), surpassing that of silicon (5.1 * 10-12 cm2·s-1). The half-cell featuring Ag-PSi@SiC@C as the anode demonstrated robust rate cycling stability at 2.0 A/g, maintaining a capacity of 1321.7 mAh/g, and after 200 cycles, it retained 962.6 mAh/g. Additionally, the full-cell, featuring an Ag-PSi@SiC@C anode and a LiFePO4 (LFP) cathode, exhibits outstanding longevity. Hence, the proposed approach has the potential to unearth novel avenues for the extended exploration of high-performance silicon-carbon anodes for LIBs.

In Situ Constructing of Rigid-Soft Coupling Solid-Electrolyte Interphase on Silicon Electrode toward High-Performance Lithium Ion Batteries

The application of Si anodes is hindered by some critical issues such as large volume changes of bare Si and fragile solid-electrolyte interface (SEI), resulting in low coulombic efficiency and rapid capacity decay. Herein, a multifunctional SEI film with high content of LiF is in situ constructed via the surface grafting of carbon-fluorine functionalized groups on silicon nanoparticles (SiNPs) during cycling. Mechanical study demonstrates that the incorporation of LiF with high modulus and unbroken carbon-fluorine groups with highly elastic guarantee the rigid-soft coupling SEI film on Si electrode. Furthermore, it is demonstrated that the rigid-soft coupling SEI film can effectively accommodate the volume expansion of Si nanoparticles during lithiation process, with the electrode expanding rate of only 114.16% after 100 cycles (263.87% for bare Si without surface modification). Afterward, with the aid of well-designed rigid-soft coupling SEI, the initial Coulomb efficiency of 89.8% is achieved, showing a reversible capacity of 1477 mAh g-1 after 200 cycles at 1.2 A g-1 . This work provides a simple and efficient solution that can potentially facilitate the practical application of Si anodes.

Liquid electrolyte chemistries for solid electrolyte interphase construction on silicon and lithium-metal anodes

Next-generation battery development necessitates the coevolution of liquid electrolyte and electrode chemistries, as their erroneous combinations lead to battery failure. In this regard, priority should be given to the alleviation of the volumetric stress experienced by silicon and lithium-metal anodes during cycling and the mitigation of other problems hindering their commercialization. This review summarizes the advances in sacrificial compound-based volumetric stress-adaptable interfacial engineering, which has primarily driven the development of liquid electrolytes for high-performance lithium batteries. Besides, we discuss how the regulation of lithium-ion solvation structures helps expand the range of electrolyte formulations and thus enhance the quality of solid electrolyte interphases (SEIs), improve lithium-ion desolvation kinetics, and realize longer-lasting SEIs on high-capacity anodes. The presented insights are expected to inspire the design and synthesis of next-generation electrolyte materials and accelerate the development of advanced electrode materials for industrial battery applications.

Scalable engineering of hierarchical layered micro-sized silicon/graphene hybrids via direct foaming for lithium storage

Low-cost micro-sized silicon is an attractive replacement for commercial graphite anodes in advanced lithium-ion batteries (LIBs) but suffers from particle fracture during cycling. Hybridizing micro-sized silicon with conductive carbon materials, especially graphene, is a practical approach to overcome the volume change issue. However, micro-sized silicon/graphene anodes prepared via the conventional technique encounter sluggish Li+ transport due to the lack of efficient electrolyte diffusion channels. Here, we present a facile and scalable method to establish efficient Li+ transport channels through direct foaming from the laminated graphene oxide/micro-sized silicon membrane followed by annealing. The conductive graphene layers and the Li+ transport channels endow the composite material with excellent electronic and ionic conductivity. Moreover, the interconnected graphene layers provide a robust framework for micro-sized silicon particles, allowing them to transform decently in the graphene layer space. Consequently, the prepared hybrid material, namely foamed graphene/micro-sized Si (f-G-Si), can work as a binder-free and free-standing anode without additives and deliver remarkable electrochemical performance. Compared with the control samples, micro-sized silicon wrapped by laminated graphene layers (G-Si) and commercial micro-sized Si, f-G-Si maximizes the utilization of silicon and demonstrates superior performance, disclosing the role of Li+ diffusion channels. This study sheds light on the rational design and manufacture of silicon anodes and beyond.

Observing Two-Dimensional Spontaneous Reaction between a Silicon Electrode and a LiPF6-Based Electrolyte In Situ and in Real Time

Two-dimensional spontaneous reactions between an electrode and an electrolyte are very important for the formation of a solid electrolyte interphase (SEI) but difficult to study because studying such reactions requires surface/interface sensitive techniques with sufficiently structural and temporal resolutions. In this study, we have applied femtosecond broadband sum-frequency generation vibrational spectroscopy (SFG-VS) to investigate the interaction between a silicon electrode and a LiPF₆-based diethyl carbonate electrolyte solution in situ and in real time. We found that two kinds of diethyl carbonate species are present on the silicon surface and their C═O stretching aligns in opposite directions. Intrinsically spontaneous chemical reactions between silicon electrodes and a LiPF₆ electrolyte solution are observed. The reactions generate silicon hydride and cause corrosion of the silicon electrodes. Coating of the silicon surface with a poly(vinyl alcohol) layer can effectively retard and attenuate these reactions. This work demonstrates that SFG-VS can provide a unique and powerful state-of-the-art tool for elucidating the molecular mechanisms of SEI formation.

Micrometer-Sized SiMgy Ox with Stable Internal Structure Evolution for High-Performance Li-Ion Battery Anodes

In recent years, micrometer-sized Si-based anode materials have attracted intensive attention in the pursuit of energy-storage systems with high energy and low cost. However, the significant volume variation during repeated electrochemical (de)alloying processes will seriously damage the bulk structure of SiOx microparticles, resulting in rapid performance fade. This work proposes to address the challenge by preparing in situ magnesium-doped SiOx (SiMgy Ox ) microparticles with stable structural evolution against Li uptake/release. The homogeneous distribution of magnesium silicate in SiMgy Ox contributes to building a bonding network inside the particle so that it raises the modulus of lithiated state and restrains the internal cracks due to electrochemical agglomeration of nano-Si. The prepared micrometer-sized SiMgy Ox anode shows high reversible capacities, stable cycling performance, and low electrode expansion at high areal mass loading. A 21700 cylindrical-type cell based on the SiMgy Ox -graphite anode and LiNi0.8 Co0.15 Al0.05 O2 cathode demonstrates a 1000-cycle operation life using industry-recognized electrochemical test procedures, which meets the practical storage requirements for consumer electronics and electric vehicles. This work provides insights on the reasonable structural design of micrometer-sized alloying anode materials toward realization of high-performance Li-ion batteries.

Integrating Dually Encapsulated Si Architecture and Dense Structural Engineering for Ultrahigh Volumetric and Areal Capacity of Lithium Storage

High-theoretical-capacity silicon anodes hold promise in lithium-ion batteries (LIBs). Nevertheless, their huge volume expansion (∼300%) and poor conductivity show the need for the simultaneous introduction of low-density conductive carbon and nanosized Si to conquer the above issues, yet they result in low volumetric performance. Herein, we develop an integration strategy of a dually encapsulated Si structure and dense structural engineering to fabricate a three-dimensional (3D) highly dense Ti₃C₂T_x MXene and graphene dual-encapsulated Si monolith architecture (HD-Si@Ti₃C₂T_x@G). Because of its high density (1.6 g cm^-3), high conductivity (151 S m^-1), and 3D dense dual-encapsulated Si architecture, the resultant HD-Si@Ti₃C₂T_x@G monolith anode displays an ultrahigh volumetric capacity of 5206 mAh cm^-3 (gravimetric capacity: 2892 mAh g^-1) at 0.1 A g^-1 and a superior long lifespan of 800 cycles at 1.0 A g^-1. Notably, the thick and dense monolithic anode presents a large areal capacity of 17.9 mAh cm^-2. In-situ TEM and ex-situ SEM techniques, and systematic kinetics and structural stability analysis during cycling demonstrate that such superior volumetric and areal performances stem from its dual-encapsulated Si architecture by the 3D conductive and elastic networks of MXene and graphene, which can provide fast electron and ion transfer, effective volume buffer, and good electrolyte permeability even with a thick electrode, whereas the dense structure results in a large volumetric performance. This work offers a simple and feasible strategy to greatly improve the volumetric and areal capacity of alloy-based anodes for large-scale applications via integrating a dual-encapsulated strategy and dense-structure engineering.

Stable Rooted Solid Electrolyte Interphase for Lithium-Ion Batteries

Metal oxide-based materials are attractive anode candidates for lithium-ion batteries (LIBs) because of their high theoretical capacity. However, these materials suffer from large volume expansion and poor stability of solid electrolyte interphase (SEI) during the charge-discharge process, casusing rapid capacity degradation. Herein, we report that Li₃PO₄-rooted and intact SEI in situ formed on the phosphate-modified SnO₂/CNFs during cycling. The phosphate anions in the anode, could serve as the root to form Li₃PO₄ by bonding with Li ions and participate in the formation of the SEI, thus firmly anchoring and stabilizing the SEI layer. The rooted Li₃PO₄ and enriched LiF in the SEI could synergistically enhance the Li-ion diffusion, significantly reduce the volume expansion, and lead to ultrastable cycling performance over 1100 charge-discharge cycles at 1 A g^-1. This work provides a new avenue for forming stable SEI rooted into the anode and inspires the development of interface engineering toward electrochemical energy storage.

In Situ Visualization of Atmosphere-Dependent Relaxation and Failure in Energy Storage Electrodes

Ambient atmosphere is critical for the surface/interface chemistry of electrodes that governs the operation and failure in energy storage devices (ESDs). Here, taking an Al/graphite battery as an example, both the relaxation and failure processes in the working graphite electrodes have been dynamically monitored by multiple in situ surface and interface characterization methods within various well-controlled atmospheres. Relaxation effects are manifested by recoverable stage-structure change and electronic relaxation occurring in anhydrous inert atmospheres and O₂, which are induced by the anion/cation redistribution within the neighboring graphene layers and have slight influence on the long-term cycling. In contrast, rapid and unrecoverable failure behaviors happen in hydrous atmospheres as shown by the stage-structure degradation and electronic decoupling between guest ions and host graphite, which are caused by the hydrolysis between newly intercalated H₂O molecules and intercalants. Consistent with the characterization results, exposure to H₂O can cause nearly 100% capacity loss. The methodology and concept adopted in this work to unravel the battery mechanism under ambient conditions are universal and significant to investigate many ESDs.

Microscale Silicon-Based Anodes: Fundamental Understanding and Industrial Prospects for Practical High-Energy Lithium-Ion Batteries

To accelerate the commercial implementation of high-energy batteries, recent research thrusts have turned to the practicality of Si-based electrodes. Although numerous nanostructured Si-based materials with exceptional performance have been reported in the past 20 years, the practical development of high-energy Si-based batteries has been beset by the bias between industrial application with gravimetrical energy shortages and scientific research with volumetric limits. In this context, the microscale design of Si-based anodes with densified microstructure has been deemed as an impactful solution to tackle these critical issues. However, their large-scale application is plagued by inadequate cycling stability. In this review, we present the challenges in Si-based materials design and draw a realistic picture regarding practical electrode engineering. Critical appraisals of recent advances in microscale design of stable Si-based materials are presented, including interfacial tailoring of Si microscale electrode, surface modification of SiO_x microscale electrode, and structural engineering of hierarchical microscale electrode. Thereafter, other practical metrics beyond active material are also explored, such as robust binder design, electrolyte exploration, prelithiation technology, and thick-electrode engineering. Finally, we provide a roadmap starting with material design and ending with the remaining challenges and integrated improvement strategies toward Si-based full cells.

Tailoring Stress and Ion-Transport Kinetics via a Molecular Layer Deposition-Induced Artificial Solid Electrolyte Interphase for Durable Silicon Composite Anodes

Silicon is considered as a blooming candidate material for next-generation lithium-ion batteries due to its low electrochemical potential and high theoretical capacity. However, its commercialization has been impeded by the poor cycling issue associated with severe volume changes (∼380%) upon (de)lithiation. Herein, an organic-inorganic hybrid film of titanicone via molecular layer deposition (MLD) is proposed as an artificial solid electrolyte interphase (SEI) layer for Si anodes. This rigid-soft titanicone coating with Young's modulus of 21 GPa can effectively relieve stress concentration during the lithiation process, guaranteeing the stability of the mechanical structure of a Si nanoparticles (NPs)@titanicone electrode. Benefiting from the long-strand (Ti-O-benzene-O-Ti-) unit design, the optimized Si NPs@70 cycle titanicone anode delivers a high Li⁺ diffusion coefficient and a low Li⁺ diffusion barrier, as revealed by galvanostatic intermittent titration (GITT) investigations and density functional theory (DFT) simulations, respectively. Ultimately, the Si NPs@70 cycle titanicone electrode shows high initial Coulombic efficiency (84%), long cycling stability (957 mAh g^-1 after 450 cycles at 1 A g^-1), a stable SEI layer, and good rate performances. The molecular-scale design of the titanicone-protected Si anodes may bring in new opportunities to realize the next-generation lithium-ion batteries as well as other rechargeable batteries.

Strategically Controlled Flash Irradiation on Silicon Anode for Enhancing Cycling Stability and Rate Capability toward High-Performance Lithium-Ion Batteries

Si has attracted considerable interest as a promising anode material for next-generation Li-ion batteries owing to its outstanding specific capacity. However, the commercialization of Si anodes has been consistently limited by severe instabilities originating from their significant volume change (approximately 300%) during the charge-discharge process. Herein, we introduce an ultrafast processing strategy of controlled multi-pulse flash irradiation for stabilizing the Si anode by modifying its physical properties in a spatially stratified manner. We first provide a comprehensive characterization of the interactions between the anode materials and the flash irradiation, such as the condensation and carbonization of binders, sintering, and surface oxidation of the Si particles under various irradiation conditions (e.g., flash intensity and irradiation period). Then, we suggest an effective route for achieving superior physical properties for Si anodes, such as robust mechanical stability, high electrical conductivity, and fast electrolyte absorption, via precise adjustment of the flash irradiation. Finally, we demonstrate flash-irradiated Si anodes that exhibit improved cycling stability and rate capability without requiring costly synthetic functional binders or delicately designed nanomaterials. This work proposes a cost-effective technique for enhancing the performance of battery electrodes by substituting conventional long-term thermal treatment with ultrafast flash irradiation.