Revealing Surface Elemental Composition and Dynamic Processes Involved in Facet-Dependent Oxidation of Pt3Co Nanoparticles via in Situ Transmission Electron Microscopy

Unexpectedly high thermal stability of Au nanotriangle@mSiO2 yolk-shell nanoparticles

The shape of Au nanoparticles (NPs) plays a crucial role for applications in, amongst others, catalysis, electronic devices, biomedicine, and sensing. Typically, the deformation of the morphology of Au NPs is the most significant cause of loss of functionality. Here, we systematically investigate the thermal stability of Au nanotriangles (NTs) coated with (mesoporous) silica shells with different morphologies (core-shell (CS): Au NT@mSiO2/yolk-shell (YS): Au NT@mSiO2) and compare these to 'bare' nanoparticles (Au NTs), by a combination of in situ and/or ex situ TEM techniques and spectroscopy methods. Au NTs with a mesoporous silica (mSiO2) coating were found to show much higher thermal stability than those without a mSiO2 coating, as the mSiO2 shell restricts the (self-)diffusion of surface atoms. For the Au NT@mSiO2 CS and YS NPs, a thicker mSiO2 shell provides better protection than uncoated Au NTs. Surprisingly, the Au NT@mSiO2 YS NPs were found to be as stable as Au NT@mSiO2 CS NPs with a core-shell morphology. We hypothesize that the only explanation for this unexpected finding was the thicker and higher density SiO2 shell of YS NPs that prevents diffusion of Au surface atoms to more thermodynamically favorable positions.

In Situ and Emerging Transmission Electron Microscopy for Catalysis Research

Catalysts are the primary facilitator in many dynamic processes. Therefore, a thorough understanding of these processes has vast implications for a myriad of energy systems. The scanning/transmission electron microscope (S/TEM) is a powerful tool not only for atomic-scale characterization but also in situ catalytic experimentation. Techniques such as liquid and gas phase electron microscopy allow the observation of catalysts in an environment conducive to catalytic reactions. Correlated algorithms can greatly improve microscopy data processing and expand multidimensional data handling. Furthermore, new techniques including 4D-STEM, atomic electron tomography, cryogenic electron microscopy, and monochromated electron energy loss spectroscopy (EELS) push the boundaries of our comprehension of catalyst behavior. In this review, we discuss the existing and emergent techniques for observing catalysts using S/TEM. Challenges and opportunities highlighted aim to inspire and accelerate the use of electron microscopy to further investigate the complex interplay of catalytic systems.

Isolation of Highly Reactive Cobalt Phthalocyanine via Electrochemical Activation for Enhanced CO2 Reduction Reaction

Electrochemical CO₂ -to-CO conversion offers an attractive and efficient route to recycle CO₂ greenhouse gas. Molecular catalysts, like CoPc, are proved to be possible replacement for precious metal-based catalysts. These molecules, a combination of metal center and organic ligand molecule, may evolve into single atom structure for enhanced performance; besides, the manipulation of molecules' behavior also plays an important role in mechanism research. Here, in this work, the structure evolution of CoPc molecules is investigated via electrochemical-induced activation process. After numbers of cyclic voltammetry scanning, CoPc molecular crystals become cracked and crumbled, meanwhile the released CoPc molecules migrate to the conductive substrate. Atomic-scale HAADF-STEM proves the migration of CoPc molecules, which is the main reason for the enhancement in CO₂ -to-CO performance. The as-activated CoPc exhibits a maximum FE_CO of 99% in an H-type cell and affords a long-term durability at 100 mA cm^-2 for 29.3 h in a membrane electrode assembly reactor. Density-functional theory (DFT) calculation also demonstrates a favorable CO₂ activation energy with such an activated CoPc structure. This work provides a different perspective for understanding molecular catalysts as well as a reliable and universal method for practical utilization.

Unique (100) Surface Configuration Enables Promising Oxygen Reduction Performance for Pt3Co Nanodendrite Catalysts

Selective exposure of active surfaces of Pt-based electrocatalysts has been demonstrated as an effective strategy to improve Pt utilization and promote oxygen reduction reaction (ORR) activity in fuel cell application. However, challenges remain in stabilizing those active surface structures, which often suffer undesirable degradation and poor durability along with surface passivation, metal dissolution, and agglomeration of Pt-based electrocatalysts. To overcome the aforementioned obstacles, we here demonstrate the unique (100) surface configuration enabling active and stable ORR performance for bimetallic Pt₃Co nanodendrite structures. Using elaborate microscopy and spectroscopy characterization, it is revealed that the Co atoms are preferentially segregated and oxidized at the Pt₃Co(100) surface. In situ X-ray absorption spectroscopy (XAS) shows that such (100) surface configuration prevents the oxygen chemisorption and oxide formation on active Pt during the ORR process. Thus, the Pt₃Co nanodendrite catalyst shows not only a high ORR mass activity of 730 mA/mg at 0.9 V vs RHE, which is 6.6-fold higher than that of the Pt/C, but also impressively high stability with 98% current retention after the acceleration degradation test in acid media for 5000 cycles, far exceeding the Pt or Pt₃Co nanoparticles. Density functional theory (DFT) calculation also confirms the lateral and structural effects from the segregated Co and oxides on the Pt₃Co(100) surface in reducing the catalyst oxophilicity and the free energy for the formation of an OH intermediate in the ORR.

Approaching Elaborate Control of the Nano-Products of Carbothermal Reduction Reaction Through In Situ Identification

Atomic understanding of a chemical reaction can realize the programmable design and synthesis of desired products with specific compositions and structures. Through directly monitoring the phase transition and tracking the dynamic evolution of atoms in a chemical reaction, in situ transmission electron microscopy (TEM) techniques offer the feasibility of revealing the reaction kinetics at the atomic level. Nevertheless, such investigation is quite challenging, especially for reactions involving multi-phase and complex interfaces, such as the widely adopted carbothermal reduction (CTR) reactions. Herein, in-situ TEM is applied to monitor the CTR of Co₃ O₄ nanocubes on reduced graphene oxide nanosheets. Together with the first-principle calculation, the migration route of Co atoms during the phase transition of the CTR reaction is revealed. Meanwhile, the interfacial edge-dislocations/stress-gradient is identified as a result of the atomistic diffusion, which in turn can affect the morphology variation of the reactants. Accordingly, controllable synthesis of Co-based nanostructure with a desirable phase and structure has been achieved. This work not only provides atomic kinetic insight into CTR reactions but also offers a novel strategy for the design and synthesis of functional nanostructures for emerging energy technologies.

Chemical Electron Microscopy (CEM) for Heterogeneous Catalysis at Nano: Recent Progress and Challenges

Chemical electron microscopy (CEM), a toolbox that comprises imaging and spectroscopy techniques, provides dynamic morphological, structural, chemical, and electronic information about an object in chemical environment under conditions of observable performance. CEM has experienced a revolutionary improvement in the past years and is becoming an effective characterization method for revealing the mechanism of chemical reactions, such as catalysis. Here, we mainly address the concept of CEM for heterogeneous catalysis in the gas phase and what CEM could uniquely contribute to catalysis, and illustrate what we can know better with CEM and the challenges and future development of CEM.

A Review of In-Situ Techniques for Probing Active Sites and Mechanisms of Electrocatalytic Oxygen Reduction Reactions

Electrocatalytic oxygen reduction reaction (ORR) is one of the most important reactions in electrochemical energy technologies such as fuel cells and metal-O2/air batteries, etc. However, the essential catalysts to overcome its slow reaction kinetic always undergo a complex dynamic evolution in the actual catalytic process, and the concomitant intermediates and catalytic products also occur continuous conversion and reconstruction. This makes them difficult to be accurately captured, making the identification of ORR active sites and the elucidation of ORR mechanisms difficult. Thus, it is necessary to use extensive in-situ characterization techniques to proceed the real-time monitoring of the catalyst structure and the evolution state of intermediates and products during ORR. This work reviews the major advances in the use of various in-situ techniques to characterize the catalytic processes of various catalysts. Specifically, the catalyst structure evolutions revealed directly by in-situ techniques are systematically summarized, such as phase, valence, electronic transfer, coordination, and spin states varies. In-situ revelation of intermediate adsorption/desorption behavior, and the real-time monitoring of the product nucleation, growth, and reconstruction evolution are equally emphasized in the discussion. Other interference factors, as well as in-situ signal assignment with the aid of theoretical calculations, are also covered. Finally, some major challenges and prospects of in-situ techniques for future catalysts research in the ORR process are proposed.

Tracking the redox reaction-induced reconstruction of NiAu nanoparticles via environmental scanning transmission electron microscopy

Atmosphere-related atom migration and phase reconstruction are an easy way for optimizing the catalytic activity of a bimetallic catalyst. Herein, the structure evolutions of NiAu nanoparticles under oxidative and reductive environments are investigated via combining identical location and in situ environmental scanning transmission electron microscopy. During oxidation, a NiO layer first forms and the redispersion of Ni and Au atoms yields a Ni@Au@NiO multi-shell structure at 350 °C. Further, Ni and Au segregate into an Au-NiO hybrid structure at 600 °C. During reduction, Au atoms disperse over the particle surface forming a NiAu alloy shell with scattered Au atoms/clusters. In situ observation further discloses that the reduction changes the local structural ordering from Ni₃Au to NiAu alloy. Very interestingly, the reduced NiAu exhibits promoted activity over oxidized ones for the CO-NO reaction. Density functional theory calculations further reveal the structure-property relationships of CO, NO, and O adsorbates on NiAu alloy surfaces. This study is beneficial for understanding the atmosphere-related evolution behaviors of bimetallic systems, thereby inspiring the catalytic surface optimization.

Maximizing the Catalytic Performance of Pd@Aux Pd1-x Nanocubes in H2 O2 Production by Reducing Shell Thickness to Increase Compositional Stability

We report a simple route based upon seed-mediated growth to the synthesis of Pd@Au_x Pd_1-x (0.8≤x≤1) core-shell nanocubes. Benefiting from the well-defined {100} facets and an optimal Au/Pd ratio for the surface, the nanocubes bearing a shell made of Au_0.95 Pd_0.05 work as an efficient electrocatalyst toward H₂ O₂ production, with high selectivity of 93-100 % in the low-overpotential region of 0.4-0.7 V. When the Au_0.95 Pd_0.05 alloy is confined to a shell of only three atomic layers in thickness, the electrocatalyst is able to maintain its surface structure and elemental composition, endowing continuous and stable production of H₂ O₂ during oxygen reduction at a high rate of 1.62 mol g_(Pd+Au) ^-1  h^-1 . This work demonstrates a versatile route to the rational development of active and durable electrocatalysts based upon alloy nanocrystals.

Templated-Assisted Synthesis of Structurally Ordered Intermetallic Pt3Co with Ultralow Loading Supported on 3D Porous Carbon for Oxygen Reduction Reaction

Simple and reliable mass production of platinum-based alloy catalysts with excellent activity and stability is an enormous challenge for the wide commercialization of proton-exchange membrane fuel cells (PEMFC), especially those with ultralow loading of Pt. Herein, an economical, highly durable, and efficient catalyst consisting of structurally ordered intermetallic Pt₃Co alloy nanoparticles with ultralow Pt loading (1.4 wt %) supported on hierarchically porous carbon structure (three-dimensional, 3D Pt₃Co/C) were synthesized with large-scale production by the NaCl-template-assisted approach. The obtained best sample, 3D Pt₃Co/C#1, exhibited mass activities of 11.56 and 0.70 A mg_Pt^-1 for oxygen reduction reactions (ORRs) in alkaline and acidic electrolytes, which are 60.8 and 6.4 times those of commercial Pt/C, respectively. Furthermore, the 3D Pt₃Co/C#1 exhibited excellent stability both in acidic and alkaline electrolytes, with almost no decay of the half-wave potential after 5000 potential cycles. This work proposes a new high-yielding, simple, and environmentally friendly method to fabricate excellent Pt-based alloy electrocatalysts with ultralow loading of Pt, which opens up new hopes for the development of PEMFC.

Probing surface-sensitive redox properties of VOx/TiO2 catalyst nanoparticles

Redox processes of oxide materials are fundamental in catalysis. These processes depend on the surface structure and stoichiometry of the oxide and are therefore expected to vary between surface facets. However, there is a lack of direct measurements of redox properties on the nanoscale for analysing the importance of such faceting effects in technical materials. Here, we address the facet-dependent redox properties of vanadium-oxide-covered anatase nanoparticles of relevance to, e.g., selective catalytic reduction of nitrogen oxides. The vanadium oxidation states at individual nanoscale facets are resolved in situ under catalytically relevant conditions by combining transmission electron microscopy imaging and electron energy loss spectroscopy. The measurements reveal that vanadium on {001} facets consistently retain higher oxidation states than on {10l} facets. Insight into such structure-sensitivity of surface redox processes opens prospects of tailoring oxide nanoparticles with enhanced catalytic functionalities.

Atomistic Imaging of Competition between Surface Diffusion and Phase Transition during the Intermetallic Formation of Faceted Particles

To explore the ordering mechanism of facet alloy nanocrystals with randomly distributed atoms, we investigate kinetic and thermodynamic behaviors of the ordering phase transition from face-centered cubic Pt₃Co nanocrystals to L1₂-Pt₃Co intermetallic nanocrystals. It is observed that the ordering occurs from the surface and then gradually into the interior in a layer-by-layer mode, involving the competition between two kinds of phase transition modes: long-range surface diffusion-induced phase transition (SDIPT) and short-range reconstruction-induced body phase transition (RIBPT). The density functional theory calculations demonstrate that the surface status acts as a pivotal part in the thermodynamics and kinetics of the nanoscale ordering transition. With the development of the controllable heating process, both SDIPT and RIBPT modes can be manipulated as well as the morphology of the final product. This in situ work lays the foundations for potentially realizing shape-controlled intermetallic nanostructures by utilizing the thermal annealing method and makes preparations for the rational design of the surface and near-surface atomic configurations at the atomic scale.

An Element-Based Generalized Coordination Number for Predicting the Oxygen Binding Energy on Pt3M (M = Co, Ni, or Cu) Alloy Nanoparticles

We studied the binding energies of O species on face-centered-cubic Pt3M nanoparticles (NPs) with a Pt-skin layer using density functional theory calculations, where M is Co, Ni, or Cu. It is desirable to express the property by structural parameters rather than by calculated electronic structures such as the d-band center. A generalized coordination number (GCN) is an effective descriptor to predict atomic or molecular adsorption energy on Pt-NPs. The GCN was extended to the prediction of highly active sites for oxygen reduction reaction. However, it failed to explain the O binding energies on Pt-skin Pt150M51-NPs. In this study, we introduced an element-based GCN, denoted as GCNA-B, and considered it as a descriptor for supervised learning. The obtained regression coefficients of GCNPt-Pt were smaller than those of the other GCNA-B. With increasing M atoms in the subsurface layer, GCNPt-M, GCNM-Pt, and GCNM-M increased. These factors could reproduce the calculated result that the O binding energies of the Pt-skin Pt150M51-NPs were less negative than those of the Pt201-NPs. Thus, GCNA-B explains the ligand effect of the O binding energy on the Pt-skin Pt150M51-NPs.

MOF-derived PtCo/Co3O4 nanocomposites in carbonaceous matrices as high-performance ORR electrocatalysts synthesized via laser ablation techniques

ZIF-67-derived carbon-based bimetallic nanocomposites with reduced Pt-loading via laser ablation synthesis in solution (LASiS) as a superior electrocatalyst for oxygen reduction reaction (ORR).

Atomic-Level Manipulations in Oxides and Alloys for Electrocatalysis of Oxygen Evolution and Reduction

As chemical reactions and charge-transfer simultaneously occur on the catalyst surface during electrocatalysis, numerous studies have been carried out to attain an in-depth understanding on the correlation among the surface structure and composition, the electrical transport, and the overall catalytic activity. Compared with other catalysis reactions, a relatively larger activation barrier for oxygen evolution/reduction reactions (OER/ORR), where multiple electron transfers are involved, is noted. Many works over the past decade thus have been focused on the atomic-scale control of the surface structure and the precise identification of surface composition change in catalyst materials to achieve better conversion efficiency. In particular, recent advances in various analytical tools have enabled noteworthy findings of unexpected catalytic features at atomic resolution, providing significant insights toward reducing the activation barriers and subsequently improving the catalytic performance. In addition to summarizing important surface issues, including lattice defects, related to the OER and ORR in this Review, we present the current status and discuss future perspectives of oxide- and alloy-based catalysts in terms of atomic-scale observation and manipulation.

In Situ TEM Studies of Catalysts Using Windowed Gas Cells

For decades, differentially pumped environmental transmission electron microscopy has been a powerful tool to study dynamic structural evolution of catalysts under a gaseous environment. With the advancement of micro-electromechanical system-based technologies, windowed gas cell became increasingly popular due to its ability to achieve high pressure and its compatibility to a wide range of microscopes with minimal modification. This enables a series of imaging and analytical technologies such as atomic resolution imaging, spectroscopy, and operando, revealing details that were unprecedented before. By reviewing some of the recent work, we demonstrate that the windowed gas cell has the unique ability to solve complicated catalysis problems. We also discuss what technical difficulties need to be addressed and provide an outlook for the future of in situ environmental transmission electron microscopy (TEM) technologies and their application to the field of catalysis development.

Revealing Sintering Kinetics of MoS2-Supported Metal Nanocatalysts in Atmospheric Gas Environments via Operando Transmission Electron Microscopy

The decoration of two-dimensional (2D) substrates with nanoparticles (NPs) serve as heterostructures for various catalysis applications. Deep understanding of catalyst degradation mechanisms during service conditions is crucial to improve the catalyst durability. Herein, we studied the sintering behavior of Pt and bimetallic Au-core Pt-shell (Au@Pt core-shell) NPs on MoS₂ supports at high temperatures under vacuum, nitrogen (N₂), hydrogen (H₂), and air environments by in situ gas-cell transmission electron microscopy (TEM). The key observations are summarized as effect of environment: while particle migration and coalescence (PMC) was the main mechanism that led to Pt and Au@Pt NPs degradation under vacuum, N₂, and H₂ environments, the degradation of MoS₂ substrate was prominent under exposure to air at high temperatures. Pt NPs were less stable in H₂ environment when compared with the Pt NPs under vacuum or N₂, due to Pt-H interactions that weakened the adhesion of Pt on MoS₂. Effect of NP composition: under H₂, the stability of Au@Pt NPs was higher in comparison to Pt NPs. This is because H₂ promotes the alloying of Pt-Au, thus reducing the number of Pt at the surface (reducing H₂ interactions) and increasing Pt atoms in contact with MoS₂. Effect of NP size: The alloying effect promoted by H₂ was more pronounced in small size Au@Pt NPs resulting in their higher sintering resistance in comparison to large size Au@Pt NPs and similar size Pt NPs. The present work provides key insights into the parameters affecting the catalyst degradation mechanisms on 2D supports.

Elucidating the restructuring-induced highly active bimetallic Pt–Co/KL catalyst for the aromatization of n-heptane

The restructured bimetallic Pt–Co/KL catalyst promotes the aromatization of n-heptane.

Atomically Resolved Anisotropic Electrochemical Shaping of Nano-electrocatalyst

Catalytic properties of advanced functional materials are determined by their surface and near-surface atomic structure, composition, morphology, defects, compressive and tensile stresses, etc; also known as a structure-activity relationship. The catalysts structural properties are dynamically changing as they perform via complex phenomenon dependent on the reaction conditions. In turn, not just the structural features but even more importantly, catalytic characteristics of nanoparticles get altered. Definitive conclusions about these phenomena are not possible with imaging of random nanoparticles with unknown atomic structure history. Using a contemporary PtCu-alloy electrocatalyst as a model system, a unique approach allowing unprecedented insight into the morphological dynamics on the atomic-scale caused by the process of dealloying is presented. Observing the detailed structure and morphology of the same nanoparticle at different stages of electrochemical treatment reveals new insights into atomic-scale processes such as size, faceting, strain and porosity development. Furthermore, based on precise atomically resolved microscopy data, Kinetic Monte Carlo (KMC) simulations provide further feedback into the physical parameters governing electrochemically induced structural dynamics. This work introduces a unique approach toward observation and understanding of nanoparticles dynamic changes on the atomic level and paves the way for an understanding of the structure-stability relationship.

Deconvolution of octahedral Pt3Ni nanoparticle growth pathway from in situ characterizations

Understanding the growth pathway of faceted alloy nanoparticles at the atomic level is crucial to morphology control and property tuning. Yet, it remains a challenge due to complexity of the growth process and technical limits of modern characterization tools. We report a combinational use of multiple cutting-edge in situ techniques to study the growth process of octahedral Pt₃Ni nanoparticles, which reveal the particle growth and facet formation mechanisms. Our studies confirm the formation of octahedral Pt₃Ni initiates from Pt nuclei generation, which is followed by continuous Pt reduction that simultaneously catalyzes Ni reduction, resulting in mixed alloy formation with moderate elemental segregation. Carbon monoxide molecules serve as a facet formation modulator and induce Ni segregation to the surface, which inhibits the (111) facet growth and causes the particle shape to evolve from a spherical cluster to an octahedron as the (001) facet continues to grow.

Understanding the growth pathway of faceted alloy nanoparticles at the atomic level is crucial to morphology control and property tuning, but remains a challenge. Here, the authors reveal the particle growth and facet formation mechanisms of octahedral Pt₃Ni nanoparticles using multiple cutting-edge in situ techniques.

In Situ Atomic-Scale Observation of Surface-Tension-Induced Structural Transformation of Ag-NiP x Core-Shell Nanocrystals

The properties of nanocrystals are highly dependent on their morphology, composition, and structure. Tailored synthesis over these parameters is successfully applied for the production of nanocrystals with desired properties for specific applications. However, in order to obtain full control over the properties, the behavior of nanocrystals under external stimuli and application conditions needs to be understood. Herein, using Ag-NiP _x nanocrystals as a model system, we investigate the structural evolution upon thermal treatment by in situ aberration-corrected scanning transmission electron microscopy. A combination of real-time imaging with elemental analysis enables the observation of the transformation from a Ag-NiP _x core-shell configuration to a Janus structure at the atomic scale. The transformation occurs through dewetting and crystallization of the NiP _x shell and is accompanied by surface segregation of Ag. Further temperature increase leads to a complete sublimation of Ag and formation of individual Ni₁₂P₅ nanocrystals. The transformation is rationalized by theoretical modeling based on density functional theory calculations. Our model suggests that the transformation is driven by changes of the surface energy of NiP _x and the interfacial energy between NiP _x and Ag. The direct observation of atomistic dynamics during thermal-treatment-induced structural modification will help to understand more complex transformations that are induced by aging over time or the interaction with a reactive gas phase in applications such as catalysis.

Boosting hot electron flux and catalytic activity at metal-oxide interfaces of PtCo bimetallic nanoparticles

Despite numerous studies, the origin of the enhanced catalytic performance of bimetallic nanoparticles (NPs) remains elusive because of the ever-changing surface structures, compositions, and oxidation states of NPs under reaction conditions. An effective strategy for obtaining critical clues for the phenomenon is real-time quantitative detection of hot electrons induced by a chemical reaction on the catalysts. Here, we investigate hot electrons excited on PtCo bimetallic NPs during H₂ oxidation by measuring the chemicurrent on a catalytic nanodiode while changing the Pt composition of the NPs. We reveal that the presence of a CoO/Pt interface enables efficient transport of electrons and higher catalytic activity for PtCo NPs. These results are consistent with theoretical calculations suggesting that lower activation energy and higher exothermicity are required for the reaction at the CoO/Pt interface.

The real-time quantitative detection of hot electrons provides critical clues to understand the origin of the enhanced catalytic performance of bimetallic nanoparticles (NPs). Here, the authors investigate hot electrons generated on bimetallic PtCo NPs during H₂ oxidation by measuring the chemicurrent on a catalytic nanodiode.

Double-tilt in situ TEM holder with ultra-high stability

A double tilting holder with high stability is essential for acquiring atomic-scale information by transmission electron microscopy (TEM), but the availability of such holders for in situ TEM studies under various external stimuli is limited. Here, we report a unique design of seal-bearing components that provides ultra-high stability and multifunctionality (including double tilting) in an in situ TEM holder. The seal-bearing subsystem provides superior vibration damping and electrical insulation while maintaining excellent vacuum sealing and small form factor. A wide variety of in situ TEM applications including electrical measurement, STM mapping, photovoltaic studies, and CL spectroscopy can be performed on this platform with high spatial resolution imaging and electrical sensitivity at the pA scale.