Rational Design of Halloysite Surface Chemistry for High Performance Nanotube-Thin Film Nanocomposite Gas Separation Membranes

High-flux nanofiltration membrane with modified highly dispersed MOF particles as nano filler

The synthesis of optimized thin film nanocomposite (TFN) membrane with no or few defects is an efficacious method which can improve nanofiltration performance. However, poor dispersion of fillers in the organic phase and wrong compatibility between fillers and polymerizate are still a serious problem. In this study, the particle size of metal organic framework (MOF), aluminum-based metal-organic frameworks (CAU-1) was modulated and for the first time, dodecyl aldehyde was used to modify the surface hydrophobicity of CAU-1, which improved the dispersibility and inhibited the aggregation in the trimesoyl chloride (TMC)/n-hexane solution; later CAU-1 and modified CAU-1 were incorporated into the polyamide (PA) selective layer to synthesize TFN membrane by interfacial polymerization (IP). The particle size modulation and modification of the CAU-1 were demonstrated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and Fourier transform infrared (FTIR) characterization. The characterization showed that PA selective layer was synthesized on the top layer of polysulfone (PSF) substrate. The pure water flux of the TFN membrane was increased to 79.89 ± 1.24 L·m^-2·h^-1·bar^-1 compared to the original thin film composite (TFC) membrane, which was due to the polymerization of 100 nm modified CAU-1 on the PA layer to form a new water molecular channel, thus increasing the water flux by about 70%.

Fabrication of Antiswelling Loose Nanofiltration Membranes via a "Selective-Etching-Induced Reinforcing" Strategy for Bioseparation

With diverse selectivity, higher permeance, and good antifouling property, loose polyamide nanofiltration (NF) membranes can be potentially deployed in various bioseparation applications. However, the loose NF membrane with a low crosslinking degree generally suffers from the alkali-induced pore swelling during chemical cleaning, resulting in degradation of separation performance with time. In this work, we conceive a novel strategy to tailor the separating layer through alkaline post-etching following the interfacial polymerization process, where piperazine and tannic acid (TA) were used as water-phase monomers, and trimesoyl chloride (TMC) and ferric acetylacetonate were employed as organic monomers in n-hexane. Thereinto, the polyester network formed by TA and TMC was selectively etched by alkaline treatment, thus obtaining a loose NF membrane, whose structure and performance could be facilely tailored by controlling the TA ratio and the etching pH. As a result, the well-designed loose NF membrane exhibited higher flux, better selectivity, and more stable separation performance in a long-term filtration of diluted cane molasses. Interestingly, the obtained loose NF membrane showed excellent antiswelling ability during alkaline cleaning because of network locking induced by Fe³⁺ chelation, decrease in the carboxyl proportion (more hydroxyl generation due to the ester bond hydrolysis), and enhanced interface interaction between the separation layer and the sublayer attributed to catechol adhesion effect. Therefore, such a "selective-etching-induced reinforcing" strategy could endow the polyamide NF membrane with both loose and antiswelling separation layer in a reliable and scalable way, which provides a new perspective for preparing highly selective and stable NF membrane for resource recovery.