One-Step Eco-Friendly Superhydrophobic Coating Method Using Polydimethylsiloxane and Ammonium Bicarbonate

Sequential Demulsification through the Hydrophobic-Hydrophilic-Hydrophobic Filtration Layer toward High-Performing Oil Recovery

Demulsification using membranes is a promising method to coalesce highly stable emulsified oil droplets for oil recovery. Nevertheless, a structure of the current filtration medium that is not efficient for oil droplet coalescence impedes rapid permeability, thereby inevitably restricting their practical applications. Herein, we report a hydrophobic-hydrophilic-hydrophobic (3H) demulsification medium that exhibits a benchmark permeability of ∼2.1 × 104 L m-2 h-1 with a demulsification efficiency of >98.0%. Remarkably, this 3H demulsification medium maintains over 90% demulsification efficiency in the oil-in-water (O/W) emulsions with a wide range of surfactant concentrations, which shows excellent applicability. Based on the combined results of quasi situ microscope images and molecular dynamics simulations, we show that the polydimethylsiloxane-modified hydrophobic layer facilitates the capture and coalescence of oil droplets, the hydrophilic inner layer assists in squeezing the coalescence of enlarged droplets, and the third hydrophobic layer accelerates the discharge of demulsified oil to sustain permeability. The sequential demulsification mechanism between this 3H filtration layer provides a general guide for designing a demulsifying membrane with high demulsification efficiency and high flux toward oil recovery.

Plasma-enabled superhydrophobic coatings on mild steel

This work demonstrates a new pathway to the direct on-surface fabrication of a superhydrophobic surface coating on mild steel. The coating was formed using dielectric barrier discharge (DBD) plasma to convert a liquid small-molecule precursor (1,2,4-tricholorobenzene) to a solid film via plasma-assisted on-surface polymerization. Plasma treatments were performed under a nitrogen atmosphere with a variety of power levels and durations. Samples were analysed by optical and scanning electron microscopy (SEM), energy-dispersive x-ray spectroscopy (EDS), time-of-flight secondary ion mass spectrometry (ToF-SIMS), Raman spectroscopy, optical profilometry, contact angle measurement, and potentiodynamic polarisation tests. Wettability of the films varied with the plasma parameters, and through the inclusion of graphene nanoplatelets in the precursor. High-dose plasma exposures of the nanoplatelet-containing precursor created superhydrophobic films with water contact angles above 150°. Potentiodynamic polarisation tests revealed that the superhydrophobic coating provided little or no corrosion protection.

Study on the Influence of Polymer/Particle Properties on the Resilience of Superhydrophobic Coatings

Enhancement in the resilience of superhydrophobic coatings is crucial for their future applicability. However, the progress in this aspect is currently limited due to the lack of a consistent resilience analysis methodology/protocol as well as the limited understanding of the influence of the materials components on the resultant coating performance. This study applies a quantitative analysis methodology involving image analysis and mass tracking and utilizes it to investigate how the properties of coating components can influence coating resilience. The factors examined were changing the molecular weight/tensile strength of poly(vinylchloride)/poly(dimethylsiloxane) (PVC/PDMS) polymers and changing the size of the roughening particles. In addition to the examination of resilience data to evaluate degradation patterns, three-dimensional (3D) mapping of the scratches was performed to obtain an insight into how material removal occurs during abrasion. The results can indicate preferential polymer selection (using higher-molecular-weight polymers for PVC) and optimal particle sizes (smaller particles) for maximizing coating resilience. The study, although focused on superhydrophobic materials, demonstrates wide applicability to a range of areas, particularly those focused on the development of high-strength coatings.

Silicon-Doped Graphene Oxide Quantum Dots as Efficient Nanoconjugates for Multifunctional Nanocomposites

Graphene oxide quantum dots (GOQDs) hold great promise as a new class of high-performance carbonaceous nanomaterials due to their numerous functional properties, such as tunable photoluminescence (PL), excellent thermal and chemical stability, and superior biocompatibility. In this study, we developed a facile, one-pot, and effective strategy to engineer the interface of GOQDs through covalent doping with silicon. The successful covalent attachment of the silane dopant with pendant vinyl groups to the edges of the GOQDs was confirmed by an in-depth investigation of the structural and morphological characteristics. The Si-GOQD nanoconjugates had an average dimension of ∼8 nm, with a graphite-structured core and amorphous carbon on their shell. We further used the infrared nanoimaging based on scattering-type scanning near-field optical microscopy to unveil the spectral near-field response of GOQD samples and to measure the nanoscale IR response of its network; we then demonstrated their distinct domains with strongly enhanced near fields. The doping of Si atoms into the sp²-hybridized graphitic framework of GOQDs also led to tailored PL emissions. We then sought to explore the potential applications of Si-GOQDs on the surface of plastic films where poly(dimethylsiloxane) (PDMS) served as a bridge to tightly anchor the Si-GOQDs to the surface. The bi-layered coated films which were built with co-assembly of Si-GOQDs and PDMS contributed to suppressing the transmission of water molecules due to the generation of compact and less accessible passing sites, achieving a nearly twofold reduction in water permeability compared to the single-layered coated films. The nanoindentation and PeakForce quantitative nanomechanical mapping showed that Si-GOQD-coated substrates were softer and more deformable than those coated only with PDMS. The co-assembly of PDMS and Si-GOQDs yielded films that were less stiff than those made from PDMS alone. Our findings provided conceptual insights into the importance of nanoscale surface engineering of GOQDs in conferring excellent dispersibility and enhancing the performance of nanocomposite films.

Robust and durable liquid-repellent surfaces

This review provides a comprehensive summary of characterization, design, fabrication, and application of robust and durable liquid-repellent surfaces.

Effect of Surface Structure Complexity on Interfacial Droplet Behavior of Superhydrophobic Titanium Surfaces for Robust Dropwise Condensation

In general, the dropwise condensation supported by superhydrophobic surfaces results in enhanced heat transfer relative to condensation on normal surfaces. However, in supersaturated environments that exceed a certain supersaturation threshold, moisture penetrates the surface structures and results in attached condensation, which reduces the condensation heat transfer efficiency. Therefore, when designing superhydrophobic surfaces for condensers, the surface structure must be resistant to attached condensation in supersaturated conditions. The gap size and complexity of the micro/nanoscale surface structure are the main factors that can be controlled to maintain water repellency in supersaturated environments. In this study, the condensation heat exchange performance was characterized for three different superhydrophobic titanium surface structures via droplet behavior (DB) mapping to evaluate their suitability for power plant condensers. In addition, it was demonstrated that increasing the surface structure complexity increases the versatility of the titanium surfaces by extending the window for improved heat exchange performance. This study demonstrates the usefulness of DB mapping for evaluating the performance of superhydrophobic surfaces regarding their applicability for industrial condenser systems.

Development of Porous Epoxy Micro-Beads Using Ammonium Bicarbonate through a Single Epoxy Droplet in Corn Oil

This paper explored the effects of ammonium bicarbonate and different ratios of epoxy to polyamide on the formation of porous epoxy micro-beads through a single epoxy droplet. A single drop of a mixture, consisting of epoxy, polyamide, and ammonium bicarbonate, was dropped into heated corn oil at a temperature of 100 °C. An epoxy droplet was formed due to the immiscibility of the epoxy mixture and corn oil. The ammonium bicarbonate within this droplet underwent a decomposition reaction, while the epoxy and polyamide underwent a curing reaction, to form porous epoxy micro-beads. The result showed that the higher ammonium bicarbonate content in the porous, epoxy micro-beads increased the decomposition rate up to 11.52 × 10⁻³ cm³/s. In addition, a higher total volume of gas was generated when a higher ammonium bicarbonate content was decomposed. This led to the formation of porous epoxy micro-beads with a smaller particle size, lower specific gravity, and better thermal stability. At an epoxy to polyamide ratio of 10:6, many smaller micro-beads, with particle sizes ranging from 201 to 400 μm, were obtained at an ammonium bicarbonate content of 10 phr. Moreover, the porous epoxy micro-beads with open pores were shown to have a low specific gravity of about 0.93 and high thermal stability at a high ammonium bicarbonate content. Based on the findings, it was concluded that porous epoxy micro-beads were successfully produced using a single epoxy droplet in heated corn oil, where their shape and particle size depended on the content of ammonium bicarbonate and the ratio of epoxy to polyamide used.

One-Step Versatile Fabrication of Superhydrophilic Filters for the Efficient Purification of Oily Water

As industrial oily wastewater can seriously damage ecosystems, the use of filtration technology with functional filters has emerged as an effective approach for purifying oily wastewater and protecting the environment. Although several methods for preparing functional filters with specific wettability have been reported, most methods are complicated, expensive, and time-consuming. Furthermore, these methods are only applicable to specific substrates, which hinder their practical applications. Here, a simple and versatile method for the fabrication of a superhydrophilic filter on any substrate using a one-step dipping process is reported. The method is easily scaled-up to fabricate large-area superhydrophilic filters; moreover, mass production is possible using a roll-to-roll process. The resulting filter is durable, stable, and, due to its stable hydrophilic layer, shows no deterioration in wetting behavior; it also exhibits self-cleaning properties. Based on its selective wetting characteristics, oil/water mixtures and oil-in-water emulsions stabilized by surfactants can be purified in a highly efficient manner. Importantly, owing to its self-cleaning properties, the filter can be reused after simply immersing and washing in water. This easy, cost-effective, fast, and versatile method for fabricating superhydrophilic filters can be practically applied in industries that need to purify oily water.

Wood-Nanotechnology-Based Membrane for the Efficient Purification of Oil-in-Water Emulsions

With increasing amounts of oily water discharged from industrial and domestic sources, purifying oily emulsions using effective and eco-friendly methods is of great significance. Although functional membranes with selective wettabilities have been extensively explored for the efficient purification of oil-in-water emulsions, the development of functional membranes that use green and inexpensive materials, are simple to fabricate, and are easy to scale up remains very challenging. Herein, we report a simple approach that uses biomass to prepare a membrane for the purification of emulsions. A simple top-down approach was used to partially remove lignin and hemicellulose fractions in wood sheets, resulting in a highly porous and flexible wood membrane. The obtained wood membrane shows excellent water-absorbing and underwater anti-oil adhesion properties due to the removal of the hydrophobic lignin. The wood membrane is durable and stable, thereby maintaining its selective wettability in harsh environments. Selective wetting properties along with a porous structure enable the wood membrane to purify surfactant-stabilized oil-in-water emulsions. Such a biomass-derived membrane, which is green, inexpensive, easy to fabricate, and scalable, along with its selective wettability and durability, shows great potential for use as a substitute for existing filter media in diverse industries.

Superhydrophobic and Sustainable Nanostructured Powdered Iron for the Efficient Separation of Oil-in-Water Emulsions and the Capture of Microplastics

The pollution of oceans and seas by oils and microplastics is a significant global issue affecting the economy and environment. Therefore, it is necessary to search for different technologies that can remove these pollutants in a sustainable way. Herein, superhydrophobic powdered iron was used to efficiently separate stabilized oil-in-water emulsions and, remarkably, capture microplastic fibers. High-energy ball milling of iron particles was applied to decrease particle size, increase the specific surface area, and produce a nanostructured material. This was combined with the liquid phase deposition of lauric acid to modify the surface free energy. The nanostructured powder showed superhydrophobicity (WCA = 154°) and superoleophilicity (OCA = 0°), which were fundamental in separating stabilized oil-in-water emulsions of hexane with an efficiency close to 100%. Because of the superhydrophobic/superoleophilic properties of the powdered iron and its intrinsic properties of being able to freely move and adapt to the different morphologies of microplastics under continuous stirring, this material can capture microplastic fibers. Thus, we present a novel dual application of a superhydrophobic material, which includes the capture of microplastics. This has not been reported previously and provides a new scope for future environmental sustainability.