Bioinspired Compliance Grading Motif of Mortar in Nacreous Materials

Lightweight, Strong and Stiff Lattice Structures Inspired by Solid Solution Strengthening

In engineering design, introducing lattice structures offers a cost-effective method for reducing weight while enhancing load-bearing efficiency, compared to merely enhancing the material strength of a solid component. Among the various lattice structure configurations developed thus far, the strength and stiffness of these structures remain significantly below their theoretical limits. This study demonstrates that the theoretical limits of strength and stiffness in lattice structures can be achieved by mimicking the solid solution strengthening mechanism in materials science. This innovative structure achieves the highest load-bearing efficiency to date and is applicable to lattice structures of any geometric configuration. The introduction of the sosoloid structure, a lattice structure with struts reinforced along the loading direction, increases the theoretical limits of lattice strength and stiffness by 20% and 27.5%, respectively, compared to traditional uniform lattice structures. The most effective enhancement is observed when sosoloid structures exhibit the highest material utilization rate and optimal spatial layout. These findings offer a general approach to achieving high load-bearing structures and have broad application prospects in lightweight and high-strength structures, such as human bone design and energy absorption.

3D-Printed Biomimetic Hierarchical Nacre Architecture: Fracture Behavior and Analysis

Nacreous architecture has a good combination of toughness and modulus, which can be mimicked at the micron to submicron level using 3D printing to resolve the demand in numerous applications such as automobile, aerospace, and protection equipment. The present study examines the fabrication of two nacre structures, a nacre columnar (NC) and a nacre sheet (NS), and a pristine structure via fused deposition modeling (FDM) and explores their mechanically superior stacking structure, mechanism of failure, crack propagation, and energy dissipation. The examination reveals that the nacre structure has significant mechanical properties compared to a neat sample. Additionally, NS has 112.098 J/m impact resistance (9.37% improvement), 803.415 MPa elastic modulus (11.23% improvement), and 1563 MPa flexural modulus (10.85% improvement), which are all higher than those of the NC arrangement.

Hybrid Bio-Inspired Structure Based on Nacre and Woodpecker Beak for Enhanced Mechanical Performance

Materials with high strength and toughness have always been pursued by academic and industrial communities. This work presented a novel hybrid brick-and-mortar-like structure by introducing the wavy structure of the woodpecker beak for enhanced mechanical performance. The effects of tablet waviness and tablet wave number on the mechanical performance of the bio-inspired composites were analyzed. Compared with nacre-like composites with a flat tablet, the strength, stiffness and toughness of the novel hybrid nacre-like composite with tablet wave surface increased by up to 191.3%, 46.6% and 811.0%, respectively. The novel failure mode combining soft phase failure and tablet fracture revealed the key to the high toughness of composites. Finite element simulations were conducted to further explore the deformation and stress distribution of the hybrid brick-and-mortar-like structure. It showed that the hybrid brick-and-mortar-like structure can achieve a much better load transfer, which leads to greater tensile deformation in tablet before fracture, thus improving strength and energy absorption. These investigations have implications in the design of composites with high mechanical performance for aerospace, automobile and other manufacturing industries.