Artificial Nacre Epoxy Nanomaterials Based on Janus Graphene Oxide for Thermal Management Applications

Constructing Heterostructured MWCNT-BN Hybrid Fillers in Electrospun TPU Films to Achieve Superior Thermal Conductivity and Electrical Insulation Properties

The development of thermally conductive polymer/boron nitride (BN) composites with excellent electrically insulating properties is urgently demanded for electronic devices. However, the method of constructing an efficient thermally conductive network is still challenging. In the present work, heterostructured multi-walled carbon nanotube-boron nitride (MWCNT-BN) hybrids were easily prepared using an electrostatic self-assembly method. The thermally conductive network of the MWCNT-BN in the thermoplastic polyurethane (TPU) matrix was achieved by the electrospinning and stack-molding process. As a result, the in-plane thermal conductivity of TPU composite films reached 7.28 W m-1 K-1, an increase of 959.4% compared to pure TPU films. In addition, the Foygel model showed that the MWCNT-BN hybrid filler could largely decrease thermal resistance compared to that of BN filler and further reduce phonon scattering. Finally, the excellent electrically insulating properties (about 1012 Ω·cm) and superior flexibility of composite film make it a promising material in electronic equipment. This work offers a new idea for designing BN-based hybrids, which have broad prospects in preparing thermally conductive composites for further practical thermal management fields.

Enhancement of Thermal Management Performance of Copper Foil Using Additive-Free Graphene Coating

Advanced thermal interface materials with high thermal conductivity are crucial for addressing the heat dissipation issue in high-power, highly integrated electronic devices. One great potential way in this field is to take advantage of cooling copper foil (Cu) materials based on graphene (G). However, the current manufacturing of these cooling copper foil materials is accompanied by high cost, process complexity, and environmental problems, which limit their development and application. In this work, a simple, low-cost, environmentally friendly graphene-copper foil composite film (rGO/G-Cu) with high thermal conductivity was successfully prepared using graphene oxide directly as a dispersant and binder of graphene coating. The microstructure characterization, thermal conductivity and thermal management performance tests were carried out on the composite films. The results demonstrate that compared to pure copper foil (342.47 W·m-1·K-1) and 10% PVA/G-Cu (367.98 W·m-1·K-1) with polyvinyl alcohol as a binder, 10% rGO/G-Cu exhibits better thermal conductivity (414.56 W·m-1·K-1). The introduction of two-dimensional graphene oxide effectively enhances the adhesion between the coating and the copper foil while greatly improving its thermal conductivity. Furthermore, experimental results indicate that rGO/G-Cu exhibits excellent heat transfer performance and flexibility. This work is highly relevant to the development of economical and environmentally friendly materials with high thermal conductivity to meet the increasing demand for heat dissipation.

Wearable EMI Shielding Composite Films with Integrated Optimization of Electrical Safety, Biosafety and Thermal Safety

Biomaterial-based flexible electromagnetic interference (EMI) shielding composite films are desirable in many applications of wearable electronic devices. However, much research focuses on improving the EMI shielding performance of materials, while optimizing the comprehensive safety of wearable EMI shielding materials has been neglected. Herein, wearable cellulose nanofiber@boron nitride nanosheet/silver nanowire/bacterial cellulose (CNF@BNNS/AgNW/BC) EMI shielding composite films with sandwich structure are fabricated via a simple sequential vacuum filtration method. For the first time, the electrical safety, biosafety, and thermal safety of EMI shielding materials are optimized integratedly. Since both sides of the sandwich structure contain CNF and BC electrical insulation layers, the CNF@BNNS/AgNW/BC composite films exhibit excellent electrical safety. Furthermore, benefiting from the AgNW conductive networks in the middle layer, the CNF@BNNS/AgNW/BC exhibit excellent EMI shielding effectiveness of 49.95 dB and ultra-fast response Joule heating performance. More importantly, the antibacterial property of AgNW ensures the biosafety of the composite films. Meanwhile, the AgNW and the CNF@BNNS layers synergistically enhance the thermal conductivity of the CNF@BNNS/AgNW/BC composite film, reaching a high value of 8.85 W m‒1 K‒1, which significantly enhances its thermal safety when used in miniaturized electronic device. This work offers new ideas for fabricating biomaterial-based EMI shielding composite films with high comprehensive safety.

Enhancing Thermal Conductivity in Polymer Composites through Molding-Assisted Orientation of Boron Nitride

Incrementing thermal conductivity in polymer composites through the incorporation of inorganic thermally conductive fillers is typically constrained by the requirement of high filler content. This necessity often complicates processing and adversely affects mechanical properties. This study presents the fabrication of a polystyrene (PS)/boron nitride (BN) composite exhibiting elevated thermal conductivity with a modest 10 wt% BN content, achieved through optimized compression molding. Adjustments to molding parameters, including molding-cycle numbers, temperature, and pressure, were explored. The molding process, conducted above the glass transition temperature of PS, facilitated orientational alignment of BN within the PS matrix predominantly in the in-plane direction. This orientation, achieved at low filler loading, resulted in a threefold enhancement of thermal conductivity following a single molding time. Furthermore, the in-plane alignment of BN within the PS matrix was found to intensify with increased molding time and pressure, markedly boosting the in-plane thermal conductivity of the PS/BN molded composites. Within the range of molding parameters examined, the highest thermal conductivity (1.6 W/m·K) was observed in PS/BN composites subjected to five molding cycles at 140 °C and 10 MPa, without compromising mechanical properties. This study suggests that compression molding, which allows low filler content and straightforward operation, offers a viable approach for the mass production of polymer composites with superior thermal conductivity.

Preparation of photoluminescent nano-biocomposite nacre from graphene oxide and polylactic acid

Nano-biocomposites of inorganic and organic components wereprepared to produce long-persistent phosphorescent artificial nacre-like materials. Biodegradable polylactic acid (PLA), graphene oxide (GO), and nanoparticles (13-20 nm) of lanthanide-doped aluminate pigment (NLAP) were used in a simple production procedure of an organic/inorganic hybrid nano-biocomposite. Both polylactic acid and GO nanosheets were chemically modified to form covalent and hydrogen bonding. The high toughness, good tensile strength, and great endurance of those bonds were achieved by their interactions at the interfaces. Long-persistent and reversible photoluminescence was shown by the prepared nacre substrates. Upon excitation at 365 nm, the nacre substrates generated an emission peak at 517 nm. When ultraviolet light was shone on luminescent nacres, they displayed a bright green colour. The high superhydrophobicity of the generated nacres was obtained without altering their mechanical characteristics.

Robust, Fully Biodegradable Films of Polyesters Realized by In Situ Formation of an Interconnected Multi-Nanolayer Structure under Extensional Flow

Multilayer structures are not only applied to manipulate properties of synthetic polymer materials such as rainbow films and barrier films but also widely discovered in natural materials like nacre. In this work, in situ formation of an interconnected multi-nanolayer (IMN) structure in poly(butylene adipate-co-terephthalate) (PBAT)/poly(butylene succinate) (PBS) cocontinuous blends is designed by an extensional flow field during a "casting-thermal stretching" process, combining the properties of two components to a large extent. Hierarchical structures including phase morphology, crystal structure, and lamellar crystals in IMN films have been revealed, which clearly identifies the crucial role of extensional flow. The oriented PBAT phase in the IMN structure can be beneficial to the epitaxial growth of PBS crystals onto the PBAT nanolayers, thus improving interfacial adhesions. Furthermore, intense extensional stress can also promote crystallinity and thicken the lamellar structure. Given such distinct features in the fully biodegradable films, a simultaneous enhancement in tear strength, tensile strength, and puncture resistance has been achieved. To the best of our knowledge, the tear strength of IMN films about 285.9 kN/m is the highest level in the previous works of this system. Moreover, the proposed fabrication way of the IMN structure is facile and scalable, which is highly expected to be an efficient strategy for development of structured biodegradable polymers with excellent comprehensive properties.

Improving the Hydrophobicity and Insulation Properties of Epoxy Resins by the Self-Assembly-Induced Coating of Fluorinated Graphene

Moisture and insulation deterioration are important factors that cause the failure of epoxy packaging materials. Thus, improving the long-term stability of epoxy resins in a hot and humid environment is an important prerequisite for electronic components to adapt to complex working conditions and achieve high power densities. In this study, fluorinated graphene doped with hydroxy-terminated poly(dimethylsiloxane) was prepared and self-assembled into a micro/nanostructure on the surface of an epoxy resin, which effectively improved the surface hydrophobicity of the epoxy resin. In addition, the doping with hydroxy-terminated poly(dimethylsiloxane) modified the fluorinated graphene filler, thereby forming an arch bridge energy band structure inside the epoxy resin and thus regulating carrier migration. The water absorption of the epoxy resin decreased from 1.02 to 0.24%, and the surface water contact angle increased from 93.58 to 133.2°. Moreover, the electrical insulation performance of the modified epoxy resin was greatly improved when the surface resistivity and flashover voltage increased by 50.5 and 36.4%, respectively. Therefore, the proposed method realizes a simultaneous improvement in the hydrophobicity and insulation of epoxy resins.

Inorganic material-based Janus nanosheets: asymmetrically functionalized 2D-inorganic nanomaterials

During the past decade, various inorganic material-based Janus nanosheets have been prepared and their applications have been proposed. Inorganic material-based Janus nanosheets have various advantages over polymer-based Janus nanosheets, including the maintenance of their characteristic two-dimensional shape, and are expected to be applied as unique functional materials. Methods for regioselective functionalization of the two sides of the individual nanosheets are extremely important for the development of inorganic material-based Janus nanosheets. In this review, the preparation methods and applications of inorganic material-based Janus nanosheets are summarized from the point of view of inorganic nanosheet functionalization.

Optical properties of novel luminescent nacre-like epoxy/graphene nanocomposite coating integrated with lanthanide-activated aluminate nanoparticles

Nacre structure has aragonite polygonal tablets, tessellated to generate separate layers, and exhibits adjacent layers and tablets within a layer bonded by a biopolymer. Herein, we report the development of nacre-like organic/inorganic hybrid nanocomposite coating consisting of epoxy tablets as well as rare-earth activated aluminate and graphene oxide tablet/tablet interfaces. The lanthanide-activated aluminate was prepared by the high temperature solid-state approach followed by the top-down technology to provide the phosphor nanoparticles (PNPs). Graphene oxide nanosheets were prepared from graphite. The prepared epoxy/graphene/phosphor nanocomposites were applied onto mild steel. Covalent bonds were formed between epoxy polymer chains resin and graphene oxide nanosheets. Those interface interactions results in tough surface, high tensile strength, and excellent durability. The usage of phosphor in the nanoparticle form guaranteed no agglomerations were produced throughout the hardening procedure by allowing better distribution of PNPs in the nacre-like matrix. The generated nacre-like substrates displayed reversible fluorescence. The excitation of the white colored nacre-like coats at 367 nm results in a green emission band at 518 nm as designated by CIE Lab and photoluminescence spectra. Various analysis methods were utilized to inspect the surface structure and elemental composition of the nacre-like coats. An improved hydrophobicity and mechanical characteristics were detected with increasing the phosphor concentration. Due to the astonishing characteristics of the prepared nacre-like composite paint, both ceramics and metals can benefit from the current simple strategy.

Development of photoluminescent artificial nacre-like nanocomposite from polyester resin and graphene oxide

Long-lasting phosphorescent nacre-like material was simply prepared from a nanocomposite of inorganic and organic materials. Low molecular weight unsaturated polyester (PET), graphene oxide (GO), and nanoparticles of rare-earth activated aluminate pigment were used in the preparation process of an organic/inorganic hybrid nanocomposite. Using methylethylketone peroxide (MEKP) as a hardener, we were able to develop a fluid solution that hardens within minutes at room temperature. Covalent and hydrogen bonds were introduced between the polyester resin and graphene oxide nanosheets. The interface interactions of those bonds resulted in toughness, excellent tensile strength, and high durability. The produced nacre substrates demonstrated long-persistent and reversible luminescence. The excitation of the produced nacre substrates at 365 nm resulted in a 524 nm emission. After being exposed to UV light, the photoluminescent nacre substrates became green. The increased superhydrophobic activity of the produced nacre substrates was achieved without affecting their physico-mechanical properties.

Pistachio-Inspired Bulk Graphene Oxide-Based Materials with Shapeability and Recyclability

Nowadays, despite the fact that recent progress has been reported to mimic natural structural materials (especially nacre), designing bioinspired ultrastrong composites in a universal, viable, and scalable manner still remains a long-standing challenge. In particular, pistachio shells show high tissue strength attributed to the cellulose sheet laminated microstructures. Compared with nacre, pistachio shells own interlocking mortise-tenon joints in their structure, which offer higher energy dissipation and deformability. Here we present a strategy to produce nanocomposites with pistachio-mimetic structures through repeated kneading of graphene oxide (GO) in a dynamic covalent and supramolecular poly(sodium thioctic) (pST) system. The dynamic nature of the polymeric backbones endows the resultant GO-based composite with full recyclability and three-dimensional shapeability. The superior mechanical properties of the pistachio-mimetic composite can be attributed to the mortise-tenon joints design in the structure, which has not been achieved in the nacre-mimetic composite. The resulting composite also exhibits high thermal conductivity (15.6 W/(m·K)), yielding an alternative approach to design in engineered and thermal management materials.

Quasi-isotropically thermoconductive, antiwear and insulating hierarchically assembled hexagonal boron nitride nanosheet/epoxy composites for efficient microelectronic cooling

Herein, Pebax functionalized h-BNNSs (P-BNNSs) fabricated by a mechanical exfoliation and in-situ modification process are employed to improve the thermal conductivity and antiwear performance of epoxy resin (EP). Pebax can effectively improve the dispersibility of P-BNNSs, achieving hierarchical assembly of P-BNNSs in EP matrix during EP curing process to form a multinetwork structure only at a low P-BNNS filling contents (≤6 wt%). This multinetwork structure can act as excellent heat conductive pathways to realize simultaneously vertical and horizontal heat diffusion, obtaining quasi-isotropical thermal conductive P-BNNS/EP composites. Fascinatingly, a through-plane thermal conductivity of 3.9 W/(m·K) and an in-plane thermal conductivity of 2.9 W/(m·K) are obtained. More importantly, this special structure can simultaneously improve the antiwear, mechanical and electrically insulating performances of pure EP. The friction coefficients and wear rates of P-BNNS/EP composites (P-BNNS contents ≤ 6 wt%) are dramatically decreased to less than 0.2 and 1 × 10^-5 mm³/(N·m), comparing with those of pure EP which are over 0.6 and 2 × 10^-5 mm³/(N·m), respectively. The enhanced tensile stress of over 110 MPa and electric volume resistivity of over 1.50 × 10¹³ Ω·cm are also observed for P-BNNS/EP composite films. These improved properties make the P-BNNS/EP composites very promising as packaging or heat dissipation materials in the high density integration systems and high frequency printed circuit boards.

Wood-Derived Composites with High Performance for Thermal Management Applications

Fabricating advanced polymer composites with remarkable mechanical and thermal conductivity performances is desirable for developing advanced devices and equipment. In this study, a novel strategy to prepare anisotropic wood-based scaffolds with a naturally aligned microchannel structure from balsa wood is demonstrated. The wood microchannels were coated with polydopamine-surface-modified small graphene oxide (PGO) nanosheets via assembly. The highly aligned porous microstructures, with thin wood cell walls and large voids along the cellulose microchannels, allow polymers to enter, resulting in the fabrication of the wood-polymer nanocomposite. The tensile stiffness and strength of the resulting nanocomposite reach 8.10 GPa and 90.3 MPa with a toughness of 5.0 MJ m^-3. The thermal conductivity of the nanocomposite is improved significantly by coating a PGO layer onto the wood scaffolds. The nanocomposite exhibits not only ultrahigh thermal conductivity (in-plane about 5.5 W m^-1 K^-1 and through-plane about 2.1 W m^-1 K^-1) but also satisfactory electrical insulation (volume resistivity of about 10¹⁵ Ω·cm). Therefore, the results provide a strategy to fabricate thermal management materials with excellent mechanical properties.

Stitching Graphene Sheets with Graphitic Carbon Nitride: Constructing a Highly Thermally Conductive rGO/g-C3N4 Film with Excellent Heating Capability

Driven by the evolution of electronic packaging technology for high-dense integration of high-power, high-frequency, and multi-function devices in modern electronics, thermal management materials have become a crucial component for guaranteeing the stable and reliable operation of devices. Because of its admirable in-plane thermal conductivity, graphene is considered as a desired thermal conductor. However, the promise of graphene films has been greatly weakened as the existence of grain boundaries lead to a high extent of phonon scattering. Here, a stitching strategy is adopted to fabricate an rGO/g-C₃N₄ film, where 2D g-C₃N₄ works as a linker to covalently connect adjacent rGO sheets for expanding the size of graphene and forming an in-plane rGO/g-C₃N₄ heterostructure. The in-plane thermal conductivity of the rGO/g-C₃N₄ film reaches 41.2 W m^-1 K^-1 at a g-C₃N₄ content of only 1 wt %, which increased by 17.3% compared to pristine rGO. The interfaced thermal resistance between rGO and g-C₃N₄ is further examined by non-equilibrium molecular dynamics simulations. Furthermore, owing to the unique light absorption and welding ability of g-C₃N₄, the rGO/g-C₃N₄ film presents superior solar-thermal and electric-thermal responses to controllably regulate the chip temperature against overcooling. This work provides a facile approach to construct a large-sized rGO sheet and combines heat dissipation and heating capability in the same thermal management material for future electronics.