Intercalation: Constructing Nanolaminated Reduced Graphene Oxide/Silica Ceramics for Lightweight and Mechanically Reliable Electromagnetic Interference Shielding Applications

Chemical Intercalation of Layered Materials: From Structure Tailoring to Applications

The intercalation of layered materials offers a flexible approach for tailoring their structures and generating unexpected properties. This review provides perspectives on the chemical intercalation of layered materials, including graphite/graphene, transition metal dichalcogenides, MXenes, and some particular materials. The characteristics of the different intercalation methods and their chemical mechanisms are discussed. The influence of intercalation on the structural changes of the host materials and the structural change how to affect the intrinsic properties of the intercalation compounds are discussed. Furthermore, a perspective on the applications of intercalation compounds in fields such as energy conversion and storage, catalysis, smart devices, biomedical applications, and environmental remediation is provided. Finally, brief insights into the challenges and future opportunities for the chemical intercalation of layered materials are provided.

Strong and Tough MXene Bridging-induced Conductive Nacre

Nacre is a classic model, providing an inspiration for fabricating high-performance bulk nanocomposites with the two-dimensional platelets. However, the "brick" of nacre, aragonite platelet, is an ideal building block for making high-performance bulk nanocomposites. Herein, we demonstrated a strong and tough conductive nacre through reassembling aragonite platelets with bridged by MXene nanosheets and hydrogen bonding, not only providing high mechanical properties but also excellent electrical conductivity. The flexural strength and fracture toughness of the obtained conductive nacre reach ~282 MPa and ~6.3 MPa m1/2, which is 1.6 and 1.6 times higher than that of natural nacre, respectively. These properties are attributed to densification and high orientation degree of the conductive nacre, which is effectively induced by the combined interactions of hydrogen bonding and MXene nanosheets bridging. The crack propagations in conductive nacre are effectively inhibited through crack deflection with hydrogen bonding, and MXene nanosheets bridging between aragonite platelets. In addition, our conductive nacre also provides a self-monitoring function for structural damage and offers exceptional electromagnetic interference shielding performance. Our strategy of reassembling the aragonite platelets exfoliated from waste nacre into high-performance artificial nacre, provides an avenue for fabricating high-performance bulk nanocomposites through the sustainable reutilization of shell resources.

Optimization of CoFe2O4 nanoparticles and graphite fillers to endow thermoplastic polyurethane nanocomposites with superior electromagnetic interference shielding performance

The rapid growth, integration, and miniaturization of electronics have raised significant concerns about how to handle issues with electromagnetic interference (EMI), which has increased demand for the creation of EMI shielding materials. In order to effectively shield against electromagnetic interference (EMI), this study developed a variety of thermoplastic polyurethane (TPU)-based nanocomposites in conjunction with CoFe2O4 nanoparticles and graphite. The filler percentage and nanocomposite thickness were tuned and optimized. The designed GF15-TPU nanocomposite, which has a 5 mm thickness, 15 weight percent cobalt ferrite nanoparticles, and 35 weight percent graphite, showed the highest total EMI shielding effectiveness value of 41.5 dB in the 8.2-12.4 GHz frequency range, or 99.993% shielding efficiency, out of all the prepared polymer nanocomposites. According to experimental findings, the nanocomposite's dipole polarization, interfacial polarization, conduction loss, eddy current loss, natural resonance, exchange resonance, multiple scattering, and high attenuation significantly contribute to improving its electromagnetic interference shielding properties. The created TPU-based nanocomposites containing graphite and CoFe2O4 nanoparticles have the potential to be used in communication systems, defense, spacecraft, and aircraft as EMI shielding materials.

Multifunctional Hierarchical Metamaterial for Thermal Insulation and Electromagnetic Interference Shielding at Elevated Temperatures

The custom design of lightweight cellular materials is widely concerned due to effectively improved mechanical properties and functional applications. However, the strength attenuation and brittleness behavior hinder honeycomb structure design for the ceramic monolith. Herein, the ceramic matrix composite metamaterial (CCM) with a negative Poisson's ratio and high specific strength, exhibiting superelasticity, stability, and high compressive strength, is customized by combining centripetal freeze-casting and hierarchical structures. CCM maintains a negative Poisson's ratio response under compression with the lowest value reaching -0.16, and the relationship between CCM's specific modulus and density is E ∼ ρ^1.3, which indicates the mechanical metamaterial characteristic of high specific strength. In addition to the extraordinary mechanical performance endowed by hierarchical structures, the CCM exhibits excellent thermal insulation and electromagnetic interference shielding properties, in which the thermal conductivity is 30.62 mW·m^-1·K^-1 and the electromagnetic interference (EMI) shielding efficiency (SE) reaches 40 dB at room temperature. The specific EMI shielding efficiency divided by thickness (SSE/t) of CCM can reach 9416 dB·cm²·g^-1 at 700 °C due to its stability at elevated temperatures, which is 100 times higher than that of traditional ceramic matrix composites. Moreover, the designed hierarchical structure and metamaterial properties provide a potential scheme to implement cellular materials with collaborative optimization in structure and function.

10 years of research on toughness enhancement of structural ceramics by graphene

Over the past decade, a new family of ceramic matrix composites has been developed from the incorporation of homogeneously dispersed graphene-based fillers (graphene nanoplatelets/GNP, graphene oxide sheets/rGO or graphene nanoribbons/GNR) into the ceramic matrices. These composites have shown a significant increment of their fracture toughness accompanied by other electrical and thermal functionalities, which make them potentially attractive for a wide range of applications. Here, the main methods for testing the fracture toughness of these composites are described, then the principal observations on the reinforcing mechanisms responsible for this improvement are briefly reviewed, and we discuss the relation with graphene platelets type, morphology and alignment. This article is part of the theme issue 'Nanocracks in nature and industry'.

Multi-interface Assembled N-Doped MXene/HCFG/AgNW Films for Wearable Electromagnetic Shielding Devices with Multimodal Energy Conversion and Healthcare Monitoring Performances

With the progressive requirements of modern electronics, outstanding electromagnetic interference (EMI) shielding materials are extensively desirable to protect intelligent electronic equipment against EMI radiation under various conditions, while integrating functional applications. So far, it remains a great challenge to effectively construct thin films with diversiform frameworks as integrated shielding devices. To simultaneously promote electromagnetic waves (EMWs) attenuation and construct integrated multifunction, an alternating-layered deposition strategy is designed to fabricate polydimethylsiloxane packaged N-doped MXene (Ti₃CNT_x)/graphene oxide wrapped hollow carbon fiber/silver nanowire films (p-LMHA) followed by annealing and encapsulation approaches. Contributed by the synergistic effect of consecutively conductive networks and porous architectures, LMHA films exhibit satisfying EMI shielding effectiveness of 73.2 dB at a thickness of 11 μm, with a specific EMI shielding effectiveness of 31 150.1 dB·cm²·g^-1. Benefiting from the encapsulation, p-LMHA films further impart hydrophobicity and reliability against harsh environments. Besides, p-LMHA devices integrate a rapid-response behavior of the electro/photothermal and, meanwhile, function as a healthcare monitoring sensor. Therefore, it is believed that the p-LMHA films assembled by independent conductive networks with reliability offer a facile solution for practical multimodular protection of devices with integration characteristics.

State of the Art and Prospects in Metal-Organic Framework-Derived Microwave Absorption Materials

Microwave has been widely used in many fields, including communication, medical treatment and military industry; however, the corresponding generated radiations have been novel hazardous sources of pollution threating human's daily life. Therefore, designing high-performance microwave absorption materials (MAMs) has become an indispensable requirement. Recently, metal-organic frameworks (MOFs) have been considered as one of the most ideal precursor candidates of MAMs because of their tunable structure, high porosity and large specific surface area. Usually, MOF-derived MAMs exhibit excellent electrical conductivity, good magnetism and sufficient defects and interfaces, providing obvious merits in both impedance matching and microwave loss. In this review, the recent research progresses on MOF-derived MAMs were profoundly reviewed, including the categories of MOFs and MOF composites precursors, design principles, preparation methods and the relationship between mechanisms of microwave absorption and microstructures of MAMs. Finally, the current challenges and prospects for future opportunities of MOF-derived MAMs are also discussed.

Ni@CNTs/Al2O3 Ceramic Composites with Interfacial Solder Strengthen the Segregated Network for High Toughness and Excellent Electromagnetic Interference Shielding

Ingenious microstructure design and appropriate multicomponent strategies are still challenging for advanced electromagnetic interference (EMI) shielding materials with excellent shielding effectiveness (SE) and reliable mechanical properties in harsh environments and low filling levels. In this study, nickel@multiwalled carbon nanotubes/alumina (Ni@CNTs/Al₂O₃) ceramic composites with segregated structures and electric/magnetic-coupling networks anchored by CNTs and magnetic Ni nanofillers were prepared by hot-press sintering. CNTs/Al₂O₃ ceramic composites exhibit a percolation threshold of only about 0.32013 vol %, which is lower than those of other reported CNTs/Al₂O₃ composites with segregated or uniformly dispersed structures. The electrical conductivity and EMI SE of 9CNTs/Al₂O₃ ceramic composites with 9 vol % (4.76 wt %) CNT content were 103.1 S/m and 33.6 dB, respectively. In addition, EMI SE and toughness were both enhanced by the synergistic effect of Ni nanoparticles and CNTs. In the unit of a segregated structure, a three-dimensional (3D) electric/magnetic-coupling network effectively captures and attenuates electromagnetic wave energy by electrical conduction, dielectric loss, and magnetic loss. On the other hand, the pull-out of CNTs and deflection of cracks distributed along the segregated structures synergistically enhance the fracture toughness of Ni@CNTs/Al₂O₃ ceramic composites. High-performance 3Ni@5CNTs/Al₂O₃ ceramic composites with 5 vol % (2.64 wt %) and 3 vol % (0.76 wt %) CNT contents have been achieved, whose EMI SE is 41.8 dB, density is 90.99%, flexural strength is 197.83 ± 18.62 MPa, and fracture toughness is 6.03 ± 0.23 MPa·m^1/2. This efficient method provides a promising way to fabricate EMI shielding ceramic composites with high mechanical properties.

Edge-Rich Reduced Graphene Oxide Embedded in Silica-Based Laminated Ceramic Composites for Efficient and Robust Electrocatalytic Hydrogen Evolution

To mitigate the energy crisis and environmental pollution, efficient and earth-abundant hydrogen evolution reaction (HER) electrocatalysts are essential for hydrogen production through electrochemical water splitting. Graphene-based materials as metal-free catalysts have attracted significant attention but suffer from insufficient activity and stability. Therefore, a novel and economical approach is developed to prepare highly active, robust, and self-supported reduced graphene oxide (rGO)/SiO₂ ceramic composites as electrocatalysts in HER. Through intercalation and pressure sintering, the rGO sheets are parallelly aligned and embedded into a dense and chemically inert SiO₂ matrix, ensuring the electrical conductivity and stability of the prepared composites. After directional cutting, the edges of the oriented rGO sheets become fully exposed on the composite surface, acting as highly electrocatalytic active sites in HER, as confirmed by density functional theory calculations. The 4 vol% rGO/SiO₂ composite displays superior electrocatalytic performance, featuring a low overpotential (134 mV) at a current density of 10 mA cm^-2 , a small Tafel slope (103 mV dec^-1 ), and excellent catalytic durability in 0.5 m H₂ SO₄ . This study provides a new yet cost-effective strategy to prepare metal-free, robust, and edge-rich rGO/ceramic composites as a highly electrocatalytic active catalyst for HER applications.

Flexible, Ultralight, and Mechanically Robust Waterborne Polyurethane/Ti3C2Tx MXene/Nickel Ferrite Hybrid Aerogels for High-Performance Electromagnetic Interference Shielding

Flexible, ultralight, and mechanically robust electromagnetic interference (EMI) shielding materials are urgently demanded to manage the increasing electromagnetic radiation pollution, but it remains a great challenge to simultaneously achieve ultralight yet mechanically robust properties while retaining high-efficiency EMI shielding performance. Herein, we fabricate a novel waterborne polyurethane/Ti₃C₂T_x MXene/nickel ferrite (WPU/MXene/NiFe₂O₄) hybrid aerogel by constructing a strong chemical bonding interaction between an NCO-terminated WPU prepolymer and hydroxyl functionalized MXene nanosheets. The resultant aerogels exhibit remarkable lightweight and mechanical properties, particularly high compressive stress far exceeding that of other MXene-based and WPU-based porous materials. Furthermore, synergistic effects of the oriented porous architecture and the multiphase skeleton endow the hybrid aerogels with a high X-band EMI shielding effectiveness (SE) of 64.7 dB at a low density of ∼38.2 mg/cm³. The corresponding specific SE value achieves 1694-3124 dB·cm³/g, and the SSE/d is up to 15,620 dB·cm²/g, surpassing that of most reported EMI shielding materials. Importantly, this aerogel, with excellent electromagnetic radiation protection effects and shielding reliability, is highly promising for long-term and effective EMI shielding service in various application environments.

Applications of Ceramic/Graphene Composites and Hybrids

Research activity on ceramic/graphene composites and hybrids has increased dramatically in the last decade. In this review, we provide an overview of recent contributions involving ceramics, graphene, and graphene-related materials (GRM, i.e., graphene oxide, reduced graphene oxide, and graphene nanoplatelets) with a primary focus on applications. We have adopted a broad scope of the term ceramics, therefore including some applications of GRM with certain metal oxides and cement-based matrices in the review. Applications of ceramic/graphene hybrids and composites cover many different areas, in particular, energy production and storage (batteries, supercapacitors, solar and fuel cells), energy harvesting, sensors and biosensors, electromagnetic interference shielding, biomaterials, thermal management (heat dissipation and heat conduction functions), engineering components, catalysts, etc. A section on ceramic/GRM composites processed by additive manufacturing methods is included due to their industrial potential and waste reduction capability. All these applications of ceramic/graphene composites and hybrids are listed and mentioned in the present review, ending with the authors' outlook of those that seem most promising, based on the research efforts carried out in this field.