Porous Si/Cu Anode with High Initial Coulombic Efficiency and Volumetric Capacity by Comprehensive Utilization of Laser Additive Manufacturing-Chemical Dealloying

Electrochemical and chemical dealloying of nanoporous anode materials for energy storage applications

Traditionally employed in alloy corrosion studies, dealloying has evolved into a versatile technique for fabricating advanced porous materials. The unique architecture of interconnected pore channels and continuous metal ligaments endows dealloyed materials with high surface-to-volume ratio, excellent electron conductivity, efficient mass transport and remarkable catalytic activity, positioning them at the forefront of nanomaterial applications with significant potential. However, reproducible synthesis of these structures remains challenging due to limitations in conventional dealloying techniques. Herein, this review attempts to consolidate recent progress in electrochemical and chemical dealloying methods for nanoporous anodes in energy storage and conversion applications. We begin by elucidating the fundamental mechanisms driving dealloying and evaluate key factors influencing dealloying conditions. Through a review of current research, we identify critical properties of dealloyed nanoporous anodes that warrant further investigation. Applications of these materials as anodes in metal-ion batteries, supercapacitors, water splitting and photocatalyst are discussed. Lastly, we address ongoing challenges in this field and propose perspectives on promising research directions. This review aims to inspire new pathways and foster the development of efficient dealloyed porous anodes for sustainable energy technologies.

In Situ Encapsulation of SnS2/MoS2 Heterojunctions by Amphiphilic Graphene for High-Energy and Ultrastable Lithium-Ion Anodes

Lithium-ion batteries with transition metal sulfides (TMSs) anodes promise a high capacity, abundant resources, and environmental friendliness, yet they suffer from fast degradation and low Coulombic efficiency. Here, a heterostructured bimetallic TMS anode is fabricated by in situ encapsulating SnS2/MoS2 nanoparticles within an amphiphilic hollow double-graphene sheet (DGS). The hierarchically porous DGS consists of inner hydrophilic graphene and outer hydrophobic graphene, which can accelerate electron/ion migration and strongly hold the integrity of alloy microparticles during expansion and/or shrinkage. Moreover, catalytic Mo converted from lithiated MoS2 can promote the reaction kinetics and suppress heterointerface passivation by forming a building-in-electric field, thereby enhancing the reversible conversion of Sn to SnS2. Consequently, the SnS2/MoS2/DGS anode with high gravimetric and high volumetric capacities achieves 200 cycles with a high initial Coulombic efficiency of >90%, as well as excellent low-temperature performance. When the commercial Li(Ni0.8Co0.1Mn0.1)O2 (NCM811) cathode is paired with the prelithiated SnS2/MoS2/DGS anode, the full cells deliver high gravimetric and volumetric energy densities of 577 Wh kg-1 and 853 Wh L-1, respectively. This work highlights the significance of integrating spatial confinement and atomic heterointerface engineering to solve the shortcomings of conversion-/alloying typed TMS-based anodes to construct outstanding high-energy LIBs.

Si@Fe3O4/AC composite with interconnected carbon nano-ribbons network for high-performance lithium-ion battery anodes

Si-based anode materials have a relatively high theoretical specific capacity and low operating voltage, greatly enhancing the energy density of rechargeable lithium-ion batteries (LIBs). However, their practical application is seriously hindered by the instability of active particles and anode electrodes caused by the huge swelling during cycling. How to maintain the stability of the charge transfer network and interface structure of Si particles is full of challenges. To address this issue, we have developed a novel Si@Fe3O4/AC/CNR anode by in-situ growing one-dimensional high elastic carbon nano-ribbons to wrap Si nanoparticles. This special structure can construct fast channels of electron transport and lithium ion diffusion, and stabilize the surface structure of Si nanoparticles during cycling. With these promising architectural features, the Si@Fe3O4/AC/CNR composite possesses a high specific capacity of 1279.4 mAh/g at 0.5 A/g, and a superior cycling life with 80 % capacity retention after 700 cycles. Even at a high current density of 20.0 A/g, the composite still delivers a capacity of 621.2 mAh/g. The facile synthetic approach and high performance of Si@Fe3O4/AC/CNR anodes provide practical insight into advanced anode materials with large volume expansion for high-energy-density LIBs.

Stress Mitigation of Nanosilicon Anode to Achieve Energy-Dense and Highly-Stable Full Cell

Nanosilicon (nano-Si) anode is subjected to significant stress concentration, which is caused by extrusion deformation of expanded Si nanoparticles with uneven distribution. The low-strength binder and adhesive interface are unable to withstand the stress, resulting in exfoliation and impeding the use of nano-Si anodes. This work aims to mitigate stress in a Si anode with flexible copper (Cu) skeletons that are metallurgically bonded to uniformly distributed Si nanoparticles. It is worth noting that the proposed porous Si-Cu anode exhibits improved high-load cycling performance and promising potential in the full cell, with an energy density of 463 Wh kg-1 at 0.5 C and retention of 81% after 500 cycles at 2 C. Chemo-mechanical simulation and in (ex) situ observation demonstrate that expansion stress is reduced and more evenly distributed in the anode due to uniform distribution of Si nanoparticles, flexible Cu skeletons, and adequate pores. More importantly, the stress is primarily distributed in the flexible Cu skeletons and bonding interface, preventing anode exfoliation, and ensuring efficient lithium ion/electron transference. This work sheds light on the structure construction of an alloy-type anode.

Effect of Laser-Textured Cu Foil with Deep Ablation on Si Anode Performance in Li-Ion Batteries

Si is a highly promising anode material due to its superior theoretical capacity of up to 3579 mAh/g. However, it is worth noting that Si anodes experience significant volume expansion (>300%) during charging and discharging. Due to the weak adhesion between the anode coating and the smooth Cu foil current collector, the volume-expanded Si anode easily peels off, thus damaging anode cycling performance. In the present study, a femtosecond laser with a wavelength of 515 nm is used to texture Cu foils with a hierarchical microstructure and nanostructure. The peeling and cracking phenomenon in the Si anode are successfully reduced, demonstrating that volume expansion is effectively mitigated, which is attributed to the high specific surface area of the nanostructure and the protection of the deep-ablated microgrooves. Moreover, the hierarchical structure reduces interfacial resistance to promote electron transfer. The Si anode achieves improved cycling stability and rate capability, and the influence of structural features on the aforementioned performance is studied. The Si anode on the 20 μm-thick Cu current collector with a groove density of 75% and a depth of 15 μm exhibits a capacity of 1182 mAh/g after 300 cycles at 1 C and shows a high-rate capacity of 684 mAh/g at 3 C.

Rational Design of Silicon Nanodots/Carbon Anodes by Partial Oxidization Strategy with High-Performance Lithium-Ion Storage

Silicon (Si) is considered a promising anode material for rechargeable lithium-ion batteries (LIBs) due to its high theoretical capacity, low working potential, and safety features. However, the practical use of Si-based anodes is hampered by their huge volume expansion during the process of lithiation/delithiation, and they have relatively low intrinsic electronic conductivity, therefore seriously restricting their application in energy storage. Here, we propose a facile approach to directly transform siliceous biomass (bamboo leaves) into a porous carbon skeleton-wrapped Si nanodot architecture through a partial oxidization strategy and magnesium thermal reaction to obtain a high Si nanodot component composite (denoted as Si/C-O). With the synergistic effect of the porous carbon skeleton structure and uniformly dispersed Si nanodots, the Si/C-O composite anode with a stable structure that can avoid pulverization and accommodate volume expansion during cycling is fabricated. As expected, the biomass-converted Si/C-O anode not only presents a high Si component (59.7 wt %) by TGA but also exhibits an excellent capacity of 1013 mAh g^-1 at 0.5 A g^-1 and robust cycling stability with a capacity retention of 526 mAh g^-1 after 650 cycles. Moreover, the Si/C-O anode demonstrates considerable performance in practical LIBs when assembled with a commercial LiNi_0.8Co_0.1Mn_0.1O₂ cathode. This work provides an effective strategy and long-term insights into the utilization of porous Si-based materials converted by biomass to design and synthesize high-performance LIB materials.

Alloy-Type Lithium Anode Prepared by Laser Microcladding and Dealloying for Improved Cycling/Rate Performance

Nanosized alloy-type materials (Si, Ge, Sn, etc.) present superior electrochemical performance in rechargeable batteries. However, they fail to guarantee cycling capacity and stability under high mass loading required by industrial applications due to low electric contact and adhesive strength, which has long been a challenge. This work proposes a rational design for an alloy-type anode via facile and versatile laser microcladding and dealloying. The proposed anode features a large-area porous network composed of continuous nano-ligaments, which consist of evenly distributed nanosized alloy-type material metallurgically bonded with conductive material. The fabrication of the structure is validated using Ge-Cu and Sn-Cu anodes, both exhibiting enhanced cycling stability at high areal capacity and rate performance in lithium-ion batteries. The enhancement is attributed to the structural features, which contribute to lithiation-delithiation stability and intact electron/Li ion transference path, as verified by in situ and ex situ transmission electron microscopy observations. More importantly, the critical solidification conditions of laser microcladding are provided by a multiphysics simulation, allowing for a thorough understanding of the structural formation mechanism. The study provides a possible approach to improve mass loading and performance of an alloy-type anode for practical application.

A Review on Recent Advances for Boosting Initial Coulombic Efficiency of Silicon Anodic Lithium Ion batteries

Rechargeable silicon anode lithium ion batteries (SLIBs) have attracted tremendous attention because of their merits, including a high theoretical capacity, low working potential, and abundant natural sources. The past decade has witnessed significant developments in terms of extending the lifespan and maintaining high capacities of SLIBs. However, the detrimental issue of low initial Coulombic efficiency (ICE) toward SLIBs is causing more and more attention in recent years because ICE value is a core index in full battery design that profoundly determines the utilization of active materials and the weight of an assembled battery. Herein, a comprehensive review is presented of recent advances in solutions for improving ICE of SLIBs. From design perspectives, the strategies for boosting ICE of silicon anodes are systematically categorized into several aspects covering structure regulation, prelithiation, interfacial design, binder design, and electrolyte additives. The merits and challenges of various approaches are highlighted and discussed in detail, which provides valuable insights into the rational design and development of state-of-the-art techniques to deal with the deteriorative issue of low ICE of SLIBs. Furthermore, conclusions and future promising research prospects for lifting ICE of SLIBs are proposed at the end of the review.

Facile and Efficient Fabrication of Branched Si@C Anode with Superior Electrochemical Performance in LIBs

One-dimensional Si nanostructures with carbon coating (1D Si@C) show great potential in lithium ion batteries (LIBs) due to small volume expansion and efficient electron transport. However, 1D Si@C anode with large area capacity still suffers from limited cycling stability. Herein, a novel branched Si architecture is fabricated through laser processing and dealloying. The branched Si, composed of both primary and interspaced secondary dendrites with diameters under 100 nm, leads to improved area capacity and cycling stability. By coating a carbon layer, the branched Si@C anode shows gravimetric capacity of 3059 mAh g^-1 (1.14 mAh cm^-2 ). At a higher rate of 3 C, the capacity is 813 mAh g^-1 , which retained 759 mAh g^-1 after 1000 cycles at 1 C. The area capacity is further improved to 1.93 mAh cm^-2 and remained over 92% after 100 cycles with a mass loading of 0.78 mg cm^-2 . Furthermore, the full-cell configuration exhibits energy density of 405 Wh kg^-1 and capacity retention of 91% after 200 cycles. The present study demonstrates that laser-produced dendritic microstructure plays a critical role in the fabrication of the branched Si and the proposed method provides new insights into the fabrication of Si nanostructures with facility and efficiency.