Hybrid Redox Flow Cells with Enhanced Electrochemical Performance via Binderless and Electrophoretically Deposited Nitrogen-Doped Graphene on Carbon Paper Electrodes

Electrophoretic deposition of MXenes and their composites: Toward a scalable approach

Over the past decade, MXenes, a novel class of advanced 2D nanomaterials, have manifested as a prominent electrode material with diverse applications. Their unique layered structures, negative zeta potential, charge carrier mobility, mechanical properties, adjustable bandgap, hydrophilicity, metallic nature, and surface chemistry collectively contribute to the abundance of active redox sites on the surface and a reduction in the ion diffusion pathway. Despite such promising attributes of MXene, challenges like aggregation and restacking reduce the accessibility of active surface sites for electrolyte ions. Amongst approaches such as surface functionalization, addition of spacers, or facilitating pore formation, the electrophoretic deposition (EPD) of MXene on substrates has commenced to gain attention aiming to mitigate these issues. More importantly, it offers large-scale film fabrication in a short time without the necessity of using a charge-inducing agent. This review compiles recent advances in the use of EPD for preparing MXene-based electrodes and discusses the effect of EPD parameters on the relevant device performance. Recognition is given to understanding the relation of MXene colloidal composition in aqueous (and in some cases, non-aqueous) dispersions, deposition times, and other relevant parameters on respective device performances. In conclusion, the potential avenues offered by MXenes for future research on electrode materials are emphasized.

Recent Advances in the Unconventional Design of Electrochemical Energy Storage and Conversion Devices

As the world works to move away from traditional energy sources, effective efficient energy storage devices have become a key factor for success. The emergence of unconventional electrochemical energy storage devices, including hybrid batteries, hybrid redox flow cells and bacterial batteries, is part of the solution. These alternative electrochemical cell configurations provide materials and operating condition flexibility while offering high-energy conversion efficiency and modularity of design-to-design devices. The power of these diverse devices ranges from a few milliwatts to several megawatts. Manufacturing durable electronic and point-of-care devices is possible due to the development of all-solid-state batteries with efficient electrodes for long cycling and high energy density. New batteries made of earth-abundant metal ions are approaching the capacity of lithium-ion batteries. Costs are being reduced with the advent of flow batteries with engineered redox molecules for high energy density and membrane-free power generating electrochemical cells, which utilize liquid dynamics and interfaces (solid, liquid, and gaseous) for electrolyte separation. These batteries support electrode regeneration strategies for chemical and bio-batteries reducing battery energy costs. Other batteries have different benefits, e.g., carbon-neutral Li-CO2 batteries consume CO2 and generate power, offering dual-purpose energy storage and carbon sequestration. This work considers the recent technological advances of energy storage devices. Their transition from conventional to unconventional battery designs is examined to identify operational flexibilities, overall energy storage/conversion efficiency and application compatibility. Finally, a list of facilities for large-scale deployment of major electrochemical energy storage routes is provided.

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A cost-effective alkaline polysulfide-air redox flow battery enabled by a dual-membrane cell architecture

With the rapid development of renewable energy harvesting technologies, there is a significant demand for long-duration energy storage technologies that can be deployed at grid scale. In this regard, polysulfide-air redox flow batteries demonstrated great potential. However, the crossover of polysulfide is one significant challenge. Here, we report a stable and cost-effective alkaline-based hybrid polysulfide-air redox flow battery where a dual-membrane-structured flow cell design mitigates the sulfur crossover issue. Moreover, combining manganese/carbon catalysed air electrodes with sulfidised Ni foam polysulfide electrodes, the redox flow battery achieves a maximum power density of 5.8 mW cm−2 at 50% state of charge and 55 °C. An average round-trip energy efficiency of 40% is also achieved over 80 cycles at 1 mA cm−2. Based on the performance reported, techno-economic analyses suggested that energy and power costs of about 2.5 US$/kWh and 1600 US$/kW, respectively, has be achieved for this type of alkaline polysulfide-air redox flow battery, with significant scope for further reduction.

Practical aspects of electrophoretic deposition to produce commercially viable supercapacitor energy storage electrodes

Electrophoretic deposition (EPD) is a highly convenient and demonstrated industrial operation for the manufacture of surface coatings. Recent years are seeing increasing evidence in using this technique to produce energy storage electrodes (notably for lithium-ion batteries, solid-state devices, supercapacitors, and flow batteries), but their advancement for industrialisation remains unclear. Using activated carbon (AC) as an exemplary supercapacitor material, this study reports the practical aspects of porous energy storage electrodes produced by the EPD technique. Practical electrodes with commercially viable parameters are shown, specifically high density active material (in excess of 9.8 mg cm^-2) and very thick coating layer (about 168 μm). Research investigations including colloidal electrolyte formulations, electrode deposition parameters and cell performance testing are reported. Materials and electrode properties were studied by various charactersisation tools. Prototype A7 sized pouch cells were assembled and tested to show evidence of practical EPD electrodes in a commercial cell format. Electrochemical performance of EPD over slurry casting is presented. In short, this research shows the successful production of practical EPD electrodes for electrochemical energy storage, which is directly relevant for scale-up industrial adoption and can be applied as a platform electrode manufacturing technology for any battery and supercapacitor materials.