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Wei H, Li C, Xu Y, Zhang X, Li J, Han Y, Li M, Xu X. Aluminum-based ceramic/metal composites with tailored thermal expansion fabricated by spark plasma sintering. RSC Adv 2024; 14:3952-3961. [PMID: 38288144 PMCID: PMC10823360 DOI: 10.1039/d3ra07593a] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/07/2023] [Accepted: 01/20/2024] [Indexed: 01/31/2024] Open
Abstract
We have devised a moderate temperature spark plasma sintering route for preparing aluminum matrix composites which possess tailored coefficients of thermal expansion (CTEs) in combination with tunable electrical and thermal conductivities. Due to its isotropic negative thermal expansion over a wide temperature range, cubic-phase ZrW2-xMoxO8 (x = 0.0, 1.0) is an ideal secondary phase for metal matrix composites with suitable CTEs. In this study, high-density ZrW2O8/Al and ZrWMoO8/Al composites containing 30-70 vol% Al were fabricated using spark plasma sintering. X-ray diffraction analysis indicated that the composites were composed of a thermally-stable cubic phase at temperatures as high as 873 K for ZrW2O8 and 773 K for ZrWMoO8, without any orthorhombic high-pressure phase derived from the large thermal mismatch between the ceramic and metal during sintering. The thermal expansion curves of the ZrW2-xMoxO8/Al composites were consistent with the predictions made using the Rule-of-Mixtures. The CTEs could be controlled from negative to positive and even close to zero by simply varying the volume fraction of aluminum. Similarly, the thermal and electrical conductivity of the ZrW2-xMoxO8/Al composites increases with increasing Al content, which is thought to be mainly related to the contribution of the free electron conduction path of Al in the composites.
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Affiliation(s)
- Hui Wei
- Engineering Research Center of High-frequency Soft Magnetic Materials and Ceramic Powder Materials of Anhui Province, Chaohu University 1 Bantang Road Chaohu Hefei 238024 P. R. China
| | - Chuan Li
- Baoji Oilfield Machinery Co., Ltd Baoji 721002 P. R. China
| | - Yan Xu
- Hefei Jingchuang Technology Co., Ltd Hefei 231500 P. R. China
| | - Xu Zhang
- Hefei Jingchuang Technology Co., Ltd Hefei 231500 P. R. China
| | - Jing Li
- Engineering Research Center of High-frequency Soft Magnetic Materials and Ceramic Powder Materials of Anhui Province, Chaohu University 1 Bantang Road Chaohu Hefei 238024 P. R. China
| | - Yang Han
- Engineering Research Center of High-frequency Soft Magnetic Materials and Ceramic Powder Materials of Anhui Province, Chaohu University 1 Bantang Road Chaohu Hefei 238024 P. R. China
| | - Mingling Li
- Engineering Research Center of High-frequency Soft Magnetic Materials and Ceramic Powder Materials of Anhui Province, Chaohu University 1 Bantang Road Chaohu Hefei 238024 P. R. China
| | - Xiaoyong Xu
- Engineering Research Center of High-frequency Soft Magnetic Materials and Ceramic Powder Materials of Anhui Province, Chaohu University 1 Bantang Road Chaohu Hefei 238024 P. R. China
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Wei H, Mei J, Xu Y, Zhang X, Li J, Xu X, Zhang Y, Wang X, Li M. Low-Temperature Rapid Sintering of Dense Cubic Phase ZrW2−xMoxO8 Ceramics by Spark Plasma Sintering and Evaluation of Its Thermal Properties. MATERIALS 2022; 15:ma15134650. [PMID: 35806769 PMCID: PMC9267346 DOI: 10.3390/ma15134650] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 06/07/2022] [Revised: 06/29/2022] [Accepted: 06/29/2022] [Indexed: 02/05/2023]
Abstract
In this study, we report a low-temperature approach involving a combination of a sol–gel hydrothermal method and spark plasma sintering (SPS) for the fabrication of cubic phase ZrW2−xMoxO8 (0.00 ≤ x ≤ 2.00) bulk ceramics. The cubic-ZrW2−xMoxO8 (0.00 ≤ x ≤ 1.50) bulk ceramics were successfully synthesized within a temperature range of 623–923 K in a very short amount of time (6–7 min), which is several hundred degrees lower than the typical solid-state approach. Meanwhile, scanning electron microscopy and density measurements revealed that the cubic-ZrW2−xMoxO8 (0.00 ≤ x ≤ 1.50) bulk ceramics were densified to more than 90%. X-ray diffraction (XRD) results revealed that the cubic phase ZrW2−xMoxO8 (0.00 ≤ x ≤ 1.5) bulk ceramics, as well as the sol–gel-hydrothermally synthesized ZrW2−xMoxO7(OH)2·2H2O precursors correspond to their respective pure single phases. The bulk ceramics demonstrated negative thermal expansion characteristics, and the coefficients of negative thermal expansion were shown to be tunable in cubic-ZrW2−xMoxO8 bulk ceramics with respect to x value and sintering temperature. The cubic-ZrW2−xMoxO8 solid solution can thus have potential applications in electronic devices such as heat sinks that require regulation of thermal expansion.
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Affiliation(s)
- Hui Wei
- Key Laboratory of Novel Ceramic and Powder Engineering, Chaohu University, Hefei 238024, China; (J.L.); (X.X.); (Y.Z.); (X.W.); (M.L.)
- Correspondence: ; Tel.: +86-187-2048-8702
| | - Jian Mei
- Baoji Oilfield Machinery Co., Ltd., Baoji 721002, China;
| | - Yan Xu
- Hefei Jingchuang Technology Co., Ltd., Hefei 231500, China; (Y.X.); (X.Z.)
| | - Xu Zhang
- Hefei Jingchuang Technology Co., Ltd., Hefei 231500, China; (Y.X.); (X.Z.)
| | - Jing Li
- Key Laboratory of Novel Ceramic and Powder Engineering, Chaohu University, Hefei 238024, China; (J.L.); (X.X.); (Y.Z.); (X.W.); (M.L.)
| | - Xiaoyong Xu
- Key Laboratory of Novel Ceramic and Powder Engineering, Chaohu University, Hefei 238024, China; (J.L.); (X.X.); (Y.Z.); (X.W.); (M.L.)
| | - Yang Zhang
- Key Laboratory of Novel Ceramic and Powder Engineering, Chaohu University, Hefei 238024, China; (J.L.); (X.X.); (Y.Z.); (X.W.); (M.L.)
| | - Xiaodong Wang
- Key Laboratory of Novel Ceramic and Powder Engineering, Chaohu University, Hefei 238024, China; (J.L.); (X.X.); (Y.Z.); (X.W.); (M.L.)
| | - Mingling Li
- Key Laboratory of Novel Ceramic and Powder Engineering, Chaohu University, Hefei 238024, China; (J.L.); (X.X.); (Y.Z.); (X.W.); (M.L.)
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Wang Z, Hao H, Luo X, Jing N, Wang M, Yang L, Chen J, Wang G, Wang G. Decreasing Deformation and Heat as Well as Intensifying Ionic Transport of Si Using a Negative Thermal Expansion Ceramic with High Ionic Conductivity. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.2c00567] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Zhiqiang Wang
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Huming Hao
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Xuejia Luo
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Nana Jing
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Mengyao Wang
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Liangxuan Yang
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Jianyue Chen
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Guan Wang
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Guixin Wang
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
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Xie Q, Lou F, Luo X, Hao H, Wang M, Wang G, Chen J, Xie Y, Wang G. Enhanced Electrochemical Performance and Safety of LiNi 0.88Co 0.1Al 0.02O 2 by a Negative Thermal Expansion Material of Orthorhombic Al 2(WO 4) 3. ACS APPLIED MATERIALS & INTERFACES 2022; 14:26882-26894. [PMID: 35654441 DOI: 10.1021/acsami.2c00356] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/15/2023]
Abstract
LiNi0.88Co0.1Al0.02O2 (NCA) is attractive for high-energy batteries, but phase transition and side reactions leave large volume change and thermal runaway. In order to address the drawbacks, orthorhombic Al2(WO4)3, a cheap anisotropic negative thermal expansion material, was synthesized and adopted to modify NCA, and its effects on the electrochemical performance and safety of NCA were investigated using multifarious techniques. Al2(WO4)3 can greatly improve the rate performance, cyclability at different temperatures, thermal stability, and interface behavior and intensify charge transfer as well as decline the deformation and side reactions of NCA. The discharge capacity of the NCA modified with 5 wt % Al2(WO4)3 reaches 170.0 mA h/g at 5.0 C and 25 °C. After 100 cycles, the values of this electrode at 1.0 C and 25 °C and at 3.0 C and 60 °C are 164.2 and 148.7 mA h/g, respectively, much higher than those of the pure NCA under the same conditions. Moreover, Al2(WO4)3 declines the byproducts and cation mixing and decreases the released heat, strain, and charge-transfer resistance after cycles of NCA about 37.1, 33.0, and 32.8%, respectively. The improvement mechanism is discussed. It opens an effective avenue for the applications of energy materials by simultaneously adjusting heat, structure, interface, and deformation.
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Affiliation(s)
- Qingshan Xie
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Fanghui Lou
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Xuejia Luo
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Huming Hao
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Mengyao Wang
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Guan Wang
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Jianyue Chen
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Yuting Xie
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Guixin Wang
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
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Jiang X, Shao M, Li K, Ding L, Zeng M. Facile synthesis and lithium storage mechanism study of directly usable tin-based metal organic framework. J Electroanal Chem (Lausanne) 2022. [DOI: 10.1016/j.jelechem.2022.116268] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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Lou F, Xie Q, Luo X, Xie Y, Wang M, Hao H, Wang Z, Yang L, Wang G, Chen J, Wang G. Preventing Structural Collapse and Thermal Runaway to Improve the Electrochemical Performance and Safety of LiNi 0.8Co 0.1Mn 0.1O 2 by a Negative-Thermal-Expansion Material of Al 2(WO 3) 4. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.2c00181] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Fanghui Lou
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Qingshan Xie
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Xuejia Luo
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Yuting Xie
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Mengyao Wang
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Huming Hao
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Zhiqiang Wang
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Liangxuan Yang
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Guan Wang
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Jianyue Chen
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
| | - Guixin Wang
- School of Chemical Engineering, Sichuan University, Chengdu 610065, China
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