Explosive Pancake Bouncing on Hot Superhydrophilic Surfaces

Drop Impact on Submillimeter-Structured Surfaces with Different Wetting Behaviors

Droplet impact behaviors are crucial in controlling infectious diseases, inkjet printing, and anti-icing applications. The wettability and microstructure of the material surface are critical factors in this regard. Compared to microstructures, submillimeter structures are more damage-resistant, thereby ensuring droplet impact behaviors' stability. Herein, submillimeter-structured PDMS surfaces with varying wetting properties were prepared to investigate droplet impact behaviors. Experimental results indicate that submillimeter-structured surfaces are more prone to droplet splashing than flat surfaces, which can be suppressed by increasing surface hydrophilicity. An increase in the submillimeter pillar height and a decrease in spacing result in an increased critical Weber number. Additionally, the capillary forces of the superhydrophilic surface lead to droplet impact, accompanied by deposition. This study supports the long-term stable use of the droplet impact effect to achieve fluid separation.

Inhibiting the Leidenfrost Effect by Superhydrophilic Nickel Foams with Ultrafast Droplet Permeation

Inhibiting the Leidenfrost effect has drawn extensive attention due to its detrimental impact on heat dissipation in high-temperature industrial applications. Although hierarchical structures have improved the Leidenfrost point to over 1000 °C, the current performance of single-scale structures remains inadequate. Herein, we present a facile high-temperature treatment method to fabricate superhydrophilic nickel foams that demonstrate ultrafast droplet permeation within tens of milliseconds, elevating the Leidenfrost point above 500 °C. Theoretical analysis based on the pressure balance suggests that these remarkable features arise from the superhydrophilic property, high porosity, and large pore diameter of nickel foams that promote capillary wicking and vapor evacuation. Compared to solid nickel surfaces with a Leidenfrost temperature of approximately 235 °C, nickel foams nucleate boiling at high superheat, triggering an order of magnitude higher heat flux. The effects of the pore diameter and surface temperature on droplet permeation behaviors and heat transfer characteristics are also elucidated. The results indicate that droplet permeation is dominated by inertial and capillary forces at low and high superheat, respectively, and moderate pore diameters are more conducive to facilitating droplet permeation. Furthermore, our heat transfer model reveals that pore diameter plays a negligible role in the heat flux at high surface temperatures due to the trade-off between effective thermal conductivity and specific surface area. This work provides a new strategy to address the Leidenfrost effect by metal foams, which may promise great potential in steel forging and nuclear reactor safety.

Droplet impacting dynamics: Recent progress and future aspects

Droplet impact behaviours are widely applied in a variety of domains including self-cleaning, painting and coating, corrosion of turbine blades and aircraft, separation and oil repellency, anti-icing, heat transfer and droplet electricity generation, etc. The wetting behaviours and impact dynamics of droplets on solid and liquid surfaces involve complex solid-liquid and liquid-liquid interfacial interactions. The modulation of droplet dynamics by means of specific surface morphology and hydrophobic/hydrophilic patterns, which in turn can be derived to related applications, is one of the current promising interests in the interfacial effect modulating droplet dynamics. This review provides a detailed overview of several scientific aspects of droplet impact behaviours and heat transfer processes influenced by multiple factors. Firstly, the essential wetting theory and the fundamental parameters of impinging droplets are introduced. Secondly, the effects of different parameters on the dynamic behaviours and heat transfer of impinging droplet are discussed. Finally, the potential applications are listed. Existing concerns and challenges are summarized and future perspectives are provided to address poorly understood and conflicting issues.

Droplet Bouncing: Fundamentals, Regulations, and Applications

Droplet impact is a ubiquitous phenomenon in nature, daily life, and industrial processes. It is thus crucial to tune the impact outcomes for various applications. As a special outcome of droplet impact, the bouncing of droplets keeps the form of the droplets after the impact and minimizes the energy loss during the impact, being beneficial in many applications. A unified understanding of droplet bouncing is in high demand for effective development of new techniques to serve applications. This review shows the fundamentals, regulations, and applications of millimeter-sized droplet bouncing on solid surfaces and same/miscible liquids (liquid pool and another droplet). Regulation methods and current applications are summarized, and potential directions are proposed.

Trampolining of Droplets on Hydrophobic Surfaces Using Electrowetting

Droplet detachment from solid surfaces is an essential part of many industrial processes. Electrowetting is a versatile tool for handling droplets in digital microfluidics, not only on plain surface but also in 3-D manner. Here, we report for the first time droplet trampolining using electrowetting. With the information collected by the real-time capacitor sensing system, we are able to synchronize the actuation signal with the spreading of the droplet upon impacting. Since electrowetting is applied each time the droplet impacts the substrate and switched off during recoiling of the droplet, the droplet gains additional momentum upon each impact and is able to jump higher during successive detachment. We have modelled the droplet trampolining behavior with a periodically driven harmonic oscillator, and the experiments showed sound agreement with theoretical predictions. The findings from this study will offer valuable insights to applications that demands vertical transportation of the droplets between chips arranged in parallel, or detachment of droplets from solid surfaces.

Rapid and Persistent Suction Condensation on Hydrophilic Surfaces for High-Efficiency Water Collection

Water collection by dew condensation emerges as a sustainable solution to water scarcity. However, the transient condensation process that involves droplet nucleation, growth, and transport imposes conflicting requirements on surface properties. It is challenging to satisfy all benefits for different condensation stages simultaneously. By mimicking the structures and functions of moss Rhacocarpus, here, we report the attainment of dropwise condensation for efficient water collection even on a hydrophilic surface gated by a liquid suction mechanism. The Rhacocarpus-inspired porous surface (RIPS), which possesses a three-level wettability gradient, facilitates a rapid, directional, and persistent droplet suction. Such suction condensation enables a low nucleation barrier, frequent surface refreshing, and well-defined maximum droplet shedding radius simultaneously. Thus, a maximum ∼160% enhancement in water collection performance compared to the hydrophobic surface is achieved. Our work provides new insights and a design route for developing engineered materials for a wide range of water-harvesting and phase-change heat-transfer applications.