Fabricating Silicon Nanotubes by Electrochemical Exfoliation and Reduction of Layer-Structured CaSiO3 in Molten Salt

Electrochemical Exfoliation of Layered Non-van der Waals Crystals into 2D Nanosheets: MAX Phases and Beyond

2D materials have rapidly gained attention due to their exceptional properties like high surface area, flexibility, and tunable electronic characteristics. These attributes make them highly versatile for applications in energy storage, electronics, and biomedicine. Inspired by graphene's success, researchers are exploring other 2D materials from bulk crystals. Electrochemical exfoliation (ECE) is an efficient method for producing these materials, offering more sustainable mild conditions, quick processing, simple equipment, and high yields. While substantial progress has been made in the ECE of layered van der Waals (L-vdW) crystals, the exploration of layered non-van der Waals (L-NvdW) materials remains in its early stages. This review delves into using ECE to create 2D nanoplatelets from L-NvdW crystals. A comparative analysis of exfoliation techniques is provided for L-vdW and L-NvdW materials, followed by a comprehensive overview of recent advances in ECE methods applied to L-NvdW crystals. The discussion is organized around key categories, including the selective extraction of "M" and "A" layers respectively from MAX phases, decalcification of Zintl phases, and oxide delocalization from metal oxides. It is concluded by highlighting the potential applications of these 2D materials and discussing the challenges and future directions in this evolving field.

Binder-Free Intertwined Si and MnO2 Composite Electrode for High-Performance Li-Ion Battery Anode

Silicon is considered as the most felicitous anode material candidate for lithium-ion batteries on account of abundant availability, suitable operating potential, and high specific capacity. Nevertheless, drastic volume expansion during the cycle impedes its practical utilization. Herein, Si and MnO2 (Si-MO) constructed the binder-free intertwined electrode that is reported to effectively improve upon the cycling stability of Si-based materials. The Si-based electrode without a binder has good electrical conductivity, strong adhesion to the substrate, and ample space for mitigating volume expansion. The incorporation of MnO2 establishes a multiphase interface, which mitigates the electrode volume expansion, and supports the electrode structure. Furthermore, MnO2 (∼1230 mAh g-1 theoretical capacity) synergistically enhances the overall capacity of the composite electrodes. Consequently, the Si-MO composite electrode exhibits a reversible specific capacity of 1300 mAh g-1 at 420 mA g-1 and remarkable cycling performance with a specific capacity of 830 mAh g-1 after 500 cycles. In particular, a reversible specific capacity of 837 mAh g-1 at 4200 mA g-1 is achieved and remains stable during 200 cycles. This work provides a potentially feasible way to achieve the Si-based anode commercialization for LIBs.

Self-Assembly of Silicon Nanotubes Driven by a Biphasic Transition from the Natural Mineral Montmorillonite in Molten Salt Electrolysis

Silicon nanotubes (SNTs) have been considered as promising anode materials for lithium-ion batteries (LIBs). However, the reported strategies for preparing SNTs generally have special requirements for either expensive templates or complex catalysts. It is necessary to explore a cost-effective and efficient approach for the preparation of high-performance SNTs. In this work, a biphasic transformation strategy involving "solid-state reduction" and "dissolution-deposition" in molten salts is developed to prepare SNTs using montmorillonite as a precursor. The rod-like intermediate of silicon-aluminum-calcium is initially reduced in solid state, which then triggers the continuous dissolution and deposition of calcium silicate in the inner space of the intermediate to form a hollow structure during the subsequent reduction process. The transition from solid to liquid is crucial for improving the kinetics of deoxygenation and induces the self-assembly of SNTs during electrolysis. When the obtained SNTs is used as anode materials for LIBs, they exhibit a high capacity of 2791 mAh g-1 at 0.2 A g-1, excellent rate capability of 1427 mA h g-1 at 2 A g-1, and stable cycling performance with a capacity of 2045 mAh g-1 after 200 cycles at 0.5 A g-1. This work provides a self-assembling, controllable, and cost-effective approach for fabricating SNTs.

Recent Advances in Electrochemical-Based Silicon Production Technologies with Reduced Carbon Emission

Sustainable and low-carbon-emission silicon production is currently one of the main focuses for the metallurgical and materials science communities. Electrochemistry, considered a promising strategy, has been explored to produce silicon due to prominent advantages: (a) high electricity utilization efficiency; (b) low-cost silica as a raw material; and (c) tunable morphologies and structures, including films, nanowires, and nanotubes. This review begins with a summary of early research on the extraction of silicon by electrochemistry. Emphasis has been placed on the electro-deoxidation and dissolution-electrodeposition of silica in chloride molten salts since the 21st century, including the basic reaction mechanisms, the fabrication of photoactive Si films for solar cells, the design and production of nano-Si and various silicon components for energy conversion, as well as storage applications. Besides, the feasibility of silicon electrodeposition in room-temperature ionic liquids and its unique opportunities are evaluated. On this basis, the challenges and future research directions for silicon electrochemical production strategies are proposed and discussed, which are essential to achieve large-scale sustainable production of silicon by electrochemistry.

Improving Electrochemical Performance of Thick Silicon Film Anodes with Implanted Solid Lithium Source Electrolyte

Silicon is a potential next-generation anode material for a lithium-ion battery. However, the large-scale application of silicon is restricted by poor electrical conductivity, large volume change, and high irreversible capacity during the charge/discharge process. Here, we proposed a simple strategy by preimplanting a solid lithium source electrolyte (Li₂CO₃ and Li₂O) into Si thick film to improve the electrochemical properties of Si materials. The implanted solid lithium source electrolyte participates in and induces the formation of SEI not only on the top surface of Si film but also in the interface of Si particles. The thick Si film with the implanted solid lithium electrolyte (a thickness of ∼10 μm) delivers above 2000 mAh g^-1 specific capacity, >92% initial Coulombic efficiency, and ∼87% capacity retention over 150 cycles at 400 mA g^-1. The present work sheds light on the design of high capacity and long cycle life electrode materials for other batteries.

Electrochemical Synthesis of Multidimensional Nanostructured Silicon as a Negative Electrode Material for Lithium-Ion Battery

Silicon (Si) is a promising negative electrode material for lithium-ion batteries (LIBs), but the poor cycling stability hinders their practical application. Developing favorable Si nanomaterials is expected to improve their cyclability. Herein, a controllable and facile electrolysis route to prepare Si nanotubes (SNTs), Si nanowires (SNWs), and Si nanoparticles (SNPs) from halloysite clay (Al₂(OH)₄Si₂O₅·nH₂O) is developed. It is found that HCl-etching temperature and electrolysis potential play key roles in controlling the morphologies of Si. After being HCl-etched at 80 or 90 °C, halloysite clay can be reduced into Si nanotubes at a suitable potential of -1.45 V or Si nanowires at a wide potential from -1.40 to -1.60 V, respectively, while Si nanoparticles can be only obtained at a more negative potential of -1.60 V without HCl-etching. The different morphologies of Si are associated with the change of reduction kinetics after HCl-etching. Besides, when serving as negative electrode materials for LIBs, Si nanotubes exhibit better Li storage performance than Si nanoparticles and Si nanowires, showing a capacity of 3044 mAh g^-1 at 0.20 A g^-1 and 1033 mAh g^-1 after 1000 cycles at 1 A g^-1. This work provides a controllable approach for the synthesis of Si nanomaterials for LIBs.

Adjustable Dimensionality of Microaggregates of Silicon in Hollow Carbon Nanospheres: An Efficient Pathway for High-Performance Lithium-Ion Batteries

Silicon, as an anode candidate with great promise for next-generation lithium-ion batteries (LIBs), has drawn massive attention. However, the deficiencyies of tremendous volume change and intrinsic low electron/ion conductivity will hinder its further development. To cope with these bottlenecks, from the aspect of dimension design concept, the diverse dimensionality of microaggregates derived from cogenetic Si/C nano-building blocks was explored rather than the conventional strategies such as morphology control, structure design, and composition adjustment of Si/C. Herein, constructing silicon-carbon hybrid materials considering component dimensional variation and dimensional hybridization is beneficial to enhance lithium storage performance. Initiating from 0D silicon nanodots evenly immersed in the interior and skeleton of a hollow carbon shell (SHC) nanosphere, the 1D SHC nanospheres interconnected with nitrogen doping carbon necklace fiber, a 2D SHC nanospheres directional arranged plane, and a 3D SHC nanospheres self-aggregated microsphere will be elaborately and favorably designed and composed. Then, three different as-prepared dimensional materials deliver their inherent superiority in chemical, physical, and electronic properties containing 1D high aspect ratio, 2D fast electron/ion diffusion kinetics, and 3D efficient conductive networks, yielding effectively enhanced electrochemical performance, respectively.