Thermodynamic Interactions as a Descriptor of Cross-Over in Nonaqueous Redox Flow Battery Membranes

Impact of Formulation of Photocurable Precursor Mixtures on the Performance and Dimensional Stability of Hierarchical Cation Exchange Membranes

This work presents a systematic approach to formulating UV curable ionomer coatings that can be used as ion-exchange membranes when they are applied on porous substrates. Ion-exchange membranes fabricated in this way can be a cost-effective alternative to perfluorosulfonic acid membranes, such as Nafion and similar thin ionomer film membranes. Hierarchically structured coated membranes find applications for energy storage and conversion (organic redox flow batteries and artificial photosynthesis cells) and separation processes (electrodialysis). Designing the ionomer precursor for membrane formulation requires the introduction of compounds with drastically different properties into a liquid mixture. Hansen solubility theory was used to find the solvents to compatibilize main formulation components: acrylic sulfone salt (3-sulfopropyl methacrylate potassium salt) and hexafunctional polyester acrylate cross-linker (Ebecryl 830), otherwise nonmiscible or mutely soluble. Among the identified suitable solvents, acrylic acid and acetic acid allowed for optimal mixing of the components and reaching the highest levels of sulfonic group content, providing the desired ion-exchange capacity. Interestingly, they represented a case of a reactive and nonreactive solvent since acrylic acid was built into the ionomer during the UV curing step. Properties of the two membrane variants were compared. Samples fabricated with acetic acid exhibit improved handleability compared with the case of acrylic acid. Acetic acid yielded a lower area-specific resistance (6.4 ± 0.17 Ohm·cm2) compared to acrylic acid (12.1 ± 0.16 Ohm·cm2 in 0.5 M NaCl). This was achieved without severely suppressing the selectivity of the membrane, which was standing at 93.4 and 96.4% for preparation with acetic and acrylic acid, respectively.

Composite Membrane for Sodium Polysulfide Hybrid Redox Flow Batteries

Non-aqueous redox flow batteries (NARFBs) using earth-abundant materials, such as sodium and sulfur, are promising long-duration energy storage technologies. NARFBs utilize organic solvents, which enable higher operating voltages and potentially higher energy densities compared with their aqueous counterparts. Despite exciting progress throughout the past decade, the lack of low-cost membranes with adequate ionic conductivity and selectivity remains as one of the major bottlenecks of NARFBs. Here, we developed a composite membrane composed of a thin (<25 µm) Na+-Nafion coating on a porous polypropylene scaffold. The composite membrane significantly improves the electrochemical stability of Na+-Nafion against sodium metal, exhibiting stable Na symmetric cell performance for over 2300 h, while Na+-Nafion shorted by 445 h. Additionally, the composite membrane demonstrates a higher room temperature storage modulus than the porous polypropylene scaffold and Na+-Nafion separately while maintaining high Na+ conductivity (0.24 mS/cm at 20 °C). Our method shows that a composite membrane utilizing Na+-Nafion is a promising approach for sodium-based hybrid redox flow batteries.

High-capacity polysulfide-polyiodide nonaqueous redox flow batteries with a ceramic membrane

Nonaqueous redox flow batteries (NRFBs) have been regarded as promising large-scale electrochemical energy storage technology due to the wider solvent stable potential windows and greater selection of materials. However, the application of NRFBs is greatly limited considering the low capacity and high cost of active materials. In this work, we design and demonstrate a high-capacity polysulfide (PS)-polyiodide (PI) NRFB in Li-ion based 1,3-dioxolane (DOL) and 1,2-dimethoxyethane (DME) (v/v ∼ 1 : 1) organic electrolyte. The high solubility and low cost of PS (5 M) and PI (4 M) can achieve the high capacity and high applicability of NRFBs, which is attractive for realizing large-scale stationary energy storage. The highest volumetric capacity of 28 Ah L^-1 based on a full cell is achieved with 1.5 M PS-4 M PI. The high coulombic efficiency (∼100%) and capacity retention (>99%) for 100 cycles in the PS-PI system is demonstrated by using a Li-ion conducting ceramic membrane. Voltage control is applied for both PS and PI to avoid the formation of irreversible solid Li₂S and I₂, which ensures the high stability of battery reaction. In situ UV-vis spectroscopy reveals the high reversibility of PS and PI in DOL/DME. A continuous flow mode test of the PS-PI system is also demonstrated to realize >300 hours stable cycling performance which implies good applicability for a long-term process. The successful demonstration of this high-capacity PS-PI nonaqueous system provides a new direction to promote the application of NRFBs in more fields.