Revealing the pH-Universal Electrocatalytic Activity of Co-Doped RuO2 toward the Water Oxidation Reaction

Optimal Electrocatalyst Design Strategies for Acidic Oxygen Evolution

Hydrogen, a clean resource with high energy density, is one of the most promising alternatives to fossil. Proton exchange membrane water electrolyzers are beneficial for hydrogen production because of their high current density, facile operation, and high gas purity. However, the large-scale application of electrochemical water splitting to acidic electrolytes is severely limited by the sluggish kinetics of the anodic reaction and the inadequate development of corrosion- and highly oxidation-resistant anode catalysts. Therefore, anode catalysts with excellent performance and long-term durability must be developed for anodic oxygen evolution reactions (OER) in acidic media. This review comprehensively outlines three commonly employed strategies, namely, defect, phase, and structure engineering, to address the challenges within the acidic OER, while also identifying their existing limitations. Accordingly, the correlation between material design strategies and catalytic performance is discussed in terms of their contribution to high activity and long-term stability. In addition, various nanostructures that can effectively enhance the catalyst performance at the mesoscale are summarized from the perspective of engineering technology, thus providing suitable strategies for catalyst design that satisfy industrial requirements. Finally, the challenges and future outlook in the area of acidic OER are presented.

Triggering Redox Active Sites Through Electronic Structure Modulation in rGO Encapsulated Mixed Transition Metal Oxides Hybrid for Alkaline Hydrogen Evolution

Designing and developing noble-metal-free catalysts are of current interest in clean hydrogen generation via water splitting. As carbonaceous species are ideal choices as templates for various electrocatalysis, an improved synthetic route and an in-depth understanding of their electrochemical performance are essential. Herein, we have investigated the catalytic performance of rGO-encapsulated Mn and V mixed oxide hybrid structures (MVG) on a NiFeP matrix, focusing on their potential for catalyzing hydrogen evolution in an alkaline environment. The hierarchical MVG hollow microspheres hybrids are synthesized via a simple one-step in situ solvothermal method and MVG/NiFeP coatings are developed by facile electroless plating technique. As evidenced from the X-ray photoelectron spectroscopy, the multiple redox active sites in the 3d-band of Mn and V in MVG hybrid structural coatings serve as electron pumps, and rGO facilitates electronic conductions during catalytic reactions. The modulated electronic structure and strong synergistic effects between NiFeP and MVG facilitate rapid electron transfer kinetics, and the hybrids demonstrate superior HER performance. Consequently, the structural hybrid coatings possess an enhanced electronic conducting path (lower RCT = 545.3 Ω) and large ECSA values with a lower overpotential of 85 mV at 10 mA cm-2 and a reduced Tafel slope of 64.1 mV dec-1 with Volmer-Heyrovsky mechanism in alkaline media.

Rapid Conversion from Alloy Nanoparticles to Oxide Nanowires: Strain Wave-Driven Ru-O-Mn Collaborative Catalysis for Durable Oxygen Evolution Reaction

Metal-doped ruthenium oxides with low prices have gained widespread attention due to their editable compositions, distorted structures, and diverse morphologies for electrocatalysis. However, the mainstream challenge lies in breaking the so-called seesaw relationship between activity and stability during acidic oxygen evolution reaction (OER). Herein, strain wave-featured Mn-RuO2 nanowires (NWs) with asymmetric Ru-O-Mn bonds are first fabricated by thermally driven rapid solid phase conversion from RuMn alloy nanoparticles (NPs) at moderate temperature (450 °C). In 0.5 M H2SO4, the resultant NWs display a surprisingly ultralow overpotential of 168 mV at 10 mA cm-2 and run at a stable cell voltage (1.67 V) for 150 h at 50 mA cm-2 in PEMWE, far exceeding IrO2||Pt/C assemble. The simultaneous enhancement of both activity and stability stems from the presence of dense strain waves composed of alternating compressive and tensile ones in the distorted NWs, which collaboratively activate the Ru-O-Mn sites for faster OER. More importantly, the atomic strain waves trigger dynamic Ru-O-Mn regeneration via the refilling of oxygen vacancies by oxyanions adsorbed on adjacent Mn and Ru sites, achieving long-term stability. This work opens a door to designing non-precious metal-assisted ruthenium oxides with unique strains for practical application in commercial PEMWE.

Ammonia oxidation by in-situ chloride electrolysis in etching wastewater of semiconductor manufacturing using RuSnOx/Ti electrode: Effect of plating mode and metal ratio

The indirect chloride-mediated ammonia oxidation encounters challenges in maintaining the effectiveness of metal oxide anodes when treating wastewaters with complex compositions. This study aims to develop a highly stable anode with RuO2-SnO2 coatings for treating an etching effluent from semiconductor manufacturing, which majorly contains NH3 and organic compounds. The RuSnOx/Ti electrode was synthesized using wet impregnation and calcination processes. The metal oxide configuration on Ti plate substrate was tuned by varying the step-dipping process in RuCl3 and SnCl4 baths. A 10-day continuous-flow electrolysis was conducted for studying the ammonia removal and chlorine yield under variable conditions, including detention, pH, current density, and initial ammonia and chloride concentrations. In the RuSnOx coatings, the configuration comprising RuO2 nanorods as the surface layer and an intermediate layer of SnO2 crystallites (by plating Ru3+ for three times to cover one Sn4+ layer, denoted as the Ru3Sn/Ti electrode) exhibited the best durability for acid washing, along with relatively high Faradaic efficiency and low energy consumption. To further improve the treatability of real wastewater (NH3-N = 634 mg L-1, chemical oxygen demand (COD) = 6700 mg L-1, Cl- = 2000 mg L-1, pH 11), the duel-cell electrolyzers were constructed in series under a current density of 30 mA cm-2 and 45 min detention. Ultimately, removals of NH3 and COD reached 95.8% and 76.3%, respectively, with successful limitation of chloramine formation.

Rationally Construction of Mn-Doped RuO2 Nanofibers for High-Activity and Stable Alkaline Ampere-Level Current Density Overall Water Splitting

Nowadays, highly active and stable alkaline bifunctional electrocatalysts toward water electrolysis that can work at high current density (≥1000 mA cm-2) are urgently needed. Herein, Mn-doped RuO2 (MnxRu1-xO2) nanofibers (NFs) are constructed to achieve this object, presenting wonderful hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) performances with the overpotentials of only 269 and 461 mV at 1 A cm-2 in 1 m KOH solution, and remarkably stability under industrial demand with 1 A cm-2, significantly better than the benchmark Pt/C and commercial RuO2 electrocatalysts, respectively. More importantly, the assembled Mn0.05Ru0.95O2 NFs||Mn0.05Ru0.95O2 NFs electrolyzer toward overall water splitting reaches the current density of 10 mA cm-2 with a cell voltage of 1.52 V and also delivers an outstanding stability over 150 h of continuous operation, far surpassing commercial Pt/C||commercial RuO2, RuO2 NFs||RuO2 NFs and most previously reported exceptional electrolyzers. Theoretical calculations indicate that Mn-doping into RuO2 can significantly optimize the electronic structure and weaken the strength of O─H bond to achieve the near-zero hydrogen adsorption free energy (ΔGH*) value for HER, and can also effectively weaken the adsorption strength of intermediate O* at the relevant sites, achieving the higher OER catalytic activity, since the overlapping center of p-d orbitals is closer to the Fermi level.

Ru doping induced interface engineering in flower-liked CoMoO4-RuO2 boosts oxygen electrocatalysis for rechargeable Zn-air battery

Constructing heterogeneous catalysts can significantly boost the electrocatalytic activity due to the improved intrinsic catalytic activity induced by tailored electronic structure and optimized chemisorption to the reaction intermediates. RuO2 based electrocatalysts are especially attractive due to the high catalytic activity of RuO2. To reduce the usage of noble metal and improve the catalytic activity of catalyst, CoMoO4-RuO2 micro-flower was synthesized using a facile hydrothermal-calcination method in this work. CoMoO4-RuO2 exhibits a low overpotential of 177 mV at 10 mA cm-2 for oxygen evolution reaction (OER) and a high half-wave potential of 0.858 V for oxygen reduction reaction (ORR). Moreover, the Zn-air battery assembled using CoMoO4-RuO2 exhibit shows a high maximum discharge power density of 149 mW cm-2 and a large open circuit voltage of 1.38 V. The good performance can be attributed to the incorporation of RuO2, which not only induces extra catalytic active sites, but also forms heterojunction with CoMoO4 to optimize the electronic structure of CoMoO4-RuO2, thereby achieving a better equilibrium of absorption and desorption of intermediates. The work provides insights into designing RuO2 based electrocatalysts for advanced electrocatalysis.

Construction of Ni4Mo/MoO2 heterostructure on oxygen vacancy enriched NiMoO4 nanorods as an efficient bifunctional electrocatalyst for overall water splitting

Despite great efforts over the past decade, rational design of bifunctional electrocatalysts with low cost and high efficiency still remains a challenge to achieve industrial water splitting. Herein, we synthesized the nickel-molybdenum nanorod array catalyst supported on NF (NMO@NM/MO) by a two-step process of hydrothermal and reductive annealing. Partial reduction of the NiMoO4 induces the structural reconstruction and formation of the Ni4Mo/MoO2 heterostructure on oxygen vacancy enriched nanorod, which bring out sufficient active sites, large specific surface area and favorable interfacial charge transfer. Thanks to the unique core-shell structure with the heterostructured Ni4Mo/MoO2 surface and defect-rich NiMoO4 core, the obtained electrocatalyst shows greatly improved hydrogen evolution reaction (HER) activity with an ultralow overpotential of 63 mV at 100 mA cm-2 (vs. 314 mV for the NiMoO4). Density function theory calculations reveal that the construction of the Ni4Mo/MoO2 heterostructure effectively accelerates H2O dissociation kinetics, while the defective NiMoO4 facilitates H* adsorption/desorption. Moreover, the heterostructure catalyst also displays excellent oxygen evolution reaction (OER) performance with the low overpotential of 274 mV at 100 mA cm-2. When coupling HER and OER by using NMO@NM/MO as both the cathode and anode, the alkaline electrolyzer delivers a current density of 10 mA cm-2 at only 1.50 V as well as good robustness. The synergistic effect of the hetero-interface and the defect engineering endows the electrocatalyst with excellent bifunctional catalytic activity for HER and OER. This work may provide a route for rational design of heterostructure electrocatalysts with multiple active components.

Hydrazine-Assisted Acidic Water Splitting Driven by Iridium Single Atoms

Water splitting, an efficient technology to produce purified hydrogen, normally requires high cell voltage (>1.5 V), which restricts the application of single atoms electrocatalyst in water oxidation due to the inferior stability, especially in acidic environment. Substitution of anodic oxygen evolution reaction (OER) with hydrazine oxidation reaction (HzOR) effectually reduces the overall voltage. In this work, the utilization of iridium single atom (Ir-SA/NC) as robust hydrogen evolution reaction (HER) and HzOR electrocatalyst in 0.5 m H2 SO4 electrolyte is reported. Mass activity of Ir-SA/NC is as high as 37.02 A mgIr -1 at overpotential of 50 mV in HER catalysis, boosted by 127-time than Pt/C. Besides, Ir-SA/NC requires only 0.39 V versus RHE to attain 10 mA cm-2 in HzOR catalysis, dramatically lower than OER (1.5 V versus RHE); importantly, a superior stability is achieved in HzOR. Moreover, the mass activity at 0.5 V versus RHE is enhanced by 83-fold than Pt/C. The in situ Raman spectroscopy investigation suggests the HzOR pathway follows *N2 H4 →*2NH2 →*2NH→2N→*N2 →N2 for Ir-SA/NC. The hydrazine assisted water splitting demands only 0.39 V to drive, 1.25 V lower than acidic water splitting.

Thermal and Chemical Phase Engineering of Two-Dimensional Ruthenate

Monolayer ruthenate nanosheets obtained by exfoliating layered ruthenium oxide exhibit excellent electrical conductivity, redox activity, and catalytic activity, which render them suitable for advanced electronic and energy devices. However, to fully exploit the benefits, we require further structural insights into a complex polymorphic nature and diversity in relevant electronic states of two-dimensional (2D) ruthenate systems. In this study, the 2D structures, stability, and electronic states of 2D ruthenate are investigated on the basis of thermal and chemical phase engineering approaches. We reveal that contrary to a previous report, exfoliation of an oblique 1T phase precursor leads to nanosheets having an identical phase without exfoliation-induced phase transition to a 1H phase. The oblique 1T phase in the nanosheets is found to be metastable and, thus, transforms successively to a rectangular 1T phase upon heating. A phase-controllable synthesis via Co doping affords nanosheets with metastable rectangular and thermally stable hexagonal 1T phases at a Co content of 5-10 and 20 at%, respectively. The 1T phases show metallic electronic states, where the d-d optical transitions between the Ru 4d (t_2g) orbital depend on the symmetry of the Ru framework. The Co doping in ruthenate nanosheets unexpectedly suppresses the redox and catalytic activities under acidic conditions. In contrast, the Co^2+/3+ redox pair is activated and produces conductive nanosheets with high electrochemical capacitance in an alkaline condition.

Competition between Lattice Oxygen and Adsorbate Evolving Mechanisms in Rutile Ru-Based Oxide for the Oxygen Evolution Reaction

The oxygen evolution reaction (OER) is the primary bottleneck for electrochemical splitting of water into H₂. Developing robust and active OER electrocatalysts through understanding the OER mechanism is essential. However, the mechanism for OER is not yet well understood even for the most studied rutile Ru-based oxide, especially in a water-solvent environment. It is still disputed whether the adsorbate evolving mechanism (AEM) is competitive with the lattice oxygen mechanism (LOM). In this article, the AEM and LOM for OER in transition metal (TM)-doped rutile RuO₂ with different ratios of TM and Ru are discussed through density functional theory + U calculation. In low TM doping concentration, the evolved O₂ is generated through the AEM, and the OER activity is limited by the scaling relationship of OER intermediates. In higher TM doping concentration, the evolved O₂ is generated through the LOM for Cu- or Ni-doped RuO₂. We find that the distribution of Ru 4d and O 2p orbitals and the adsorption energy of H and O are the major factors that affect the conversion of AEM into LOM. By explicitly considering the water-solvent environment, the LOM can result in higher theoretical OER activity arising from the effects of hydrogen-bond networks.

Facile synthesis of Co-Ni layered double hydroxides nanosheets wrapped on a prism-like metal-organic framework for efficient oxygen evolution reaction

The construction of low-cost oxygen evolution reaction (OER) electrocatalysts with high activity and good durability is a considerable challenge for facilitating the efficient utilization of green energy. Herein, the prism-like materials of institute lavoisier frameworks-88 (MIL-88) was first synthesized by a hydrothermal method. Then, Co-Ni layered double hydroxides (CoNi-LDHs) nanosheets were directly wrapped on the MIL-88 surface by electrodeposition to form core-shell MIL-88@CoNi-LDHs composites. Due to the distinct structure and synergistic effect between the MIL-88 core and CoNi-LDHs shell, it was found that MIL-88@CoNi-LDHs had outstanding OER activity with a small Tafel slope (45.55 mV dec^-1), low overpotential (314 mV) at 10 mA cm^-2, and superior durability. This study provides a prospective pathway to exploit highly efficient low-cost electrocatalysts for OER.

Morphology-Dependent Electrocatalytic Behavior of Cobalt Chromite toward the Oxygen Evolution Reaction in Acidic and Alkaline Medium

Exploiting an affordable, durable, and high-performance electrocatalyst for the oxygen evolution reaction (OER) under lower pH condition (acidic) is highly challengeable and much attractive toward the hydrogen-based energy technologies. A spinel CoCr₂O₄ is observed as a potential noble-metal-free candidate for OER in alkaline medium. The presence of Cr further leads to electronic structure modulation of Co₃O₄ and thereby greatly increases the corrosive resistance toward OER in acidic environment. Herein, a typical CoCr₂O₄ with three different morphologies was synthesized for the very first time and employed as an electrocatalyst for OER in alkaline (1 M KOH) and acidic (0.5 M H₂SO₄) medium. Moreover, different morphologies display a different intrinsic exposed active site and thereby display different electrocatalytic activities. Likewise, the CoCr₂O₄ Mic (synthesized by the microwave heating method) displays a higher catalytic activity toward OER and delivers a low overpotential of 293 and 290 mV to attain 10 mA/cm² current density and smaller Tafel slope values of 40 and 151 mV/dec, respectively, in alkaline and acidic environment than the synthesized CoCr₂O₄ Wet (wet-chemically synthesized) and CoCr₂O₄ Hyd (hydrothermally synthesized). Moreover, CoCr₂O₄ Mic exhibits a long-term durability of 24 h (1 M KOH) and 10.5 h (0.5 M H₂SO₄). The optimized Co-O bond energy in OER condition makes the CoCr₂O₄ Mic superior than the CoCr₂O₄ Hyd and CoCr₂O₄ Wet. Moreover, the substitution of Cr induces the electron delocalization around the Co active species and thereby, positive shifting of the redox potential leads to providing an optimal binding energy for OER intermediates. Also, interestingly, this work represents a catalytic activity trend by a simple experimental result without any complex theoretical calculation. The morphology-dependent electrocatalytic activity obtained in this work will provide a new strategy in the field of electrochemical conversion and energy storage application.

Modulating the Surface Electronic Structure of Active Ni Sites by Engineering Hierarchical NiFe-LDH/CuS over Cu Foam as an Efficient Electrocatalyst for Water Splitting

Water electrolysis encounters a challenging problem in designing a highly efficient, long durable, non-noble metal-free electrocatalyst for both oxygen evolution reaction (OER) and hydrogen evolution reaction (HER). Here, in our work, a two-step hydrothermal reaction was performed to construct a hierarchal NiFe-layer double hydroxide (LDH)/CuS over copper foam for the overall water splitting reaction. While employed the same as an anode material, the designed heterostructure electrode NiFe-LDH/CuS/Cu exhibits excellent OER performance and it demands 249 mV overpotential to reach a current density of 50 mA cm^-2 with a lower Tafel slope value of 81.84 mV dec^-1. While as a cathode material, the NiFe-LDH/CuS/Cu shows superior HER performance and it demands just 28 mV of overpotential value to reach a current density of 10 mA cm^-2 and a lower Tafel slope value of 95.98 mV dec^-1. Hence, the NiFe-LDH/CuS/Cu outperforms the commercial Pt/C and RuO₂ in terms of activity in HER and OER, respectively. Moreover, when serving as both the cathode and anode catalysts in an electrolyzer for total water splitting, the synthesized electrode only needs a cell potential of 1.55 V versus RHE to reach a current density of 20 mA cm^-2 and long-term durability for 25 h in alkaline media. To study the interfacial electron transfer, Mott-Schottky experiments were performed, representing that the electron is transferred from n-type NiFe-LDH to p-type CuS as a result of creating the p-n junction in NiFe-LDH/CuS/Cu. The formation of this p-n junction allows the LDH layer to be more active toward the OH- adsorption and thereby could allow the OER or HER with a less energy input. This work affords another route to a cost effective, highly efficient catalyst toward producing clean energy across the globe.

Facile Synthesis and Origin of Enhanced Electrochemical Oxygen Evolution Reaction Performance of 2H-Hexagonal Ba2CoMnO6-δ as a New Member in Double Perovskite Oxides

Perovskite oxides have been considered promising oxygen evolution reaction (OER) electrocatalysts due to their high intrinsic activity. Yet, their poor long-term electrochemical and structural stability is still controversial. In this work, we apply an A-site management strategy to tune the activity and stability of a new hexagonal double perovskite oxide. We synthesized the previously inaccessible 2H-Ba₂CoMnO_6-δ (BCM) perovskite oxide via the universal sol-gel method followed by a novel air-quench method. The new 2H-BCM perovskite oxide exhibits outstanding OER activity with an overpotential of 288 mV at 10 mA cm^-2 and excellent long-term stability without segregation or structural change. To understand the origin of outstanding OER performance of BCM, we substitute divalent Ba with trivalent La at the A-site and investigate crystal and electronic structure change. Fermi level and valence band analysis presents a decline in the work function with the Ba amount, suggesting a structure-oxygen vacancy-work function-activity relationship for Ba _x La_2-x CoMnO_6-δ (x = 0, 0.5, 1, 1.5, 2) electrocatalysts. Our work suggests a novel production strategy to explore the single-phase new structures and develop enhanced OER catalysts.

Engineering Amorphous/Crystalline Rod-like Core-Shell Electrocatalysts for Overall Water Splitting

The design of bifunctional electrocatalysts for hydrogen and oxygen evolution reactions delivering excellent catalytic activity and stability is highly desirable, yet challenged. Herein, we report an amorphous RuO₂-encapsulated crystalline Ni_0.85Se nanorod structure (termed as a/c-RuO₂/Ni_0.85Se) for enhanced HER and OER activities. The as-prepared a/c-RuO₂/Ni_0.85Se nanorods not only demonstrate splendid HER activity (58 mV@10 mA cm^-2 vs RHE), OER activity (233 mV@10 mA cm^-2 vs RHE), and electrolyzer activity (1.488 V@10 mA cm^-2 vs RHE for overall water splitting) but also exhibit long-term stability with negligible performance decay after 50 h continuous test for overall water splitting. In addition, the variation of the d-band center (from the perspective of bonding and antibonding states) is unveiled theoretically by density functional theory calculations upon amorphous RuO₂ layers coupling to clarify the increased hydrogen species adsorption for HER activity enhancement. This work represents a new pathway for the fabrication of bifunctional electrocatalysts toward green hydrogen generation.

Vanadium-Doped Nickel Cobalt Layered Double Hydroxide: A High-Performance Oxygen Evolution Reaction Electrocatalyst in Alkaline Medium

Vast attention from researchers is being given to the development of suitable oxygen evolution reaction (OER) electrocatalysts via water electrolysis. Being highly abundant, the use of transition-metal-based OER catalysts has been attractive more recently. Among the various transition-metal-based electrocatalysts, the use of layered double hydroxides (LDHs) has gained special attention from researchers owing to their high stability under OER conditions. In this work, we have reported the synthesis of trimetallic NiCoV-LDH via a simple wet-chemical method. The synthesized NiCoV-LDH possesses aggregated sheet-like structures and is screened for OER studies in alkaline medium. In the study of OER activity, the as-prepared catalyst demanded 280 mV overpotential and this was 42 mV less than the overpotential essential for pristine NiCo-LDH. Moreover, doping of a third metal into the NiCo-LDH system might lead to an increase in TOF values by almost three times. Apart from this, the electronic structural evaluation confirms that the doping of V³⁺ into NiCo-LDH could synergistically favor the electron transfer among the metal ions, which in turn increases the activity of the prepared catalyst toward the OER.

Finding the True Catalyst for Water Oxidation at Low Overpotential in the Presence of a Metal Complex

The design of molecular-based catalysts for oxygen-evolution reaction (OER) requires more investigations for the true catalyst to be found. First-row transition metal complexes are extensively investigated for OER, but the role of these metal complexes as a true catalyst is doubtful. Some doubts have been expressed about the role of first-row transition metal complexes for OER at high overpotentials (η > 450). Generally, the detection of the true catalyst has so far been focused on high overpotentials (η > 450) because at low overpotentials (η < 450), many methods are not sensitive enough to detect small amounts of heterogeneous catalysts on the electrode surface during the first seconds of the reaction. Ni(II) phthalocyanine-tetra sulfonate tetrasodium (1) is in moderate conditions (at 20-50 °C and pH 5-13) in the absence of electrochemical driving forces, which could make it noteworthy for OER. Herein, the results of OER in the presence of 1 at low overpotentials under alkaline conditions are presented. In addition, in the presence of Ni complexes, using an Fe ion is introduced as a new method for detecting Ni (hydr)oxide under OER. Our experiments indicate that in the presence of a homogeneous OER (pre)catalyst, a deep investigation is necessary to rule out the heterogeneous catalysts formed. Our approach is a roadmap in the field of catalysis to understand the OER mechanism in the presence of a molecular Ni-based catalyst design. Our results shown in this study are likely to open up new perspectives and discussion on many molecular catalysts in a considerable part of the chemistry community.