Facilely Fabricated Self-Lubricated Photothermal Coating with Long-Term Durability and External-Replenishing Property for Anti-Icing/Deicing

Durable and highly absorptive ant-nest structured superhydrophobic sponge for efficient de-icing and interfacial evaporation in polar environments

The Arctic plays a crucial role in the Earth's climate system. However, the unique geography and climate of the Polar Regions present significant challenges for anti-icing/de-icing and clean water production in the Polar Regions, and there is an urgent need for innovative materials to help personnel and instrumentation address these issues. In this work, a composite structure with both micro- and nano-rough surfaces, excellent vapour escape channels and superhydrophobic properties is developed with the design concept of an anthill delicate cross-scale multi-stacked void structure. The light absorption reaches 98% across wavelengths from 200 to 2500 nm. It also has a hydrophobicity angle of 154.5°. It de-ices within 540 s at low solar intensities and delays icing up to 5400 s at -20 °C. A vapor escape channel enables efficient interfacial evaporation, achieving a rate of 2.76 kg m-2 h in Arctic seawater. Notably, the study achieved the integrated exploration of interfacial evaporation and de-icing, converting 0.5 cm of Arctic ice into fresh water in 7200 s. Additionally, PMOS (PDA@MWCNTs@MnO2@CuO@MS) shows high durability, retaining superhydrophobicity after 200 tape strips, friction tests, and 50 icing-deicing cycles-offering a reliable solution for polar de-icing and interfacial evaporation.

A Critical Perspective on Photothermal De-Icing

To tackle the formidable challenges posed by extreme cold weather events, significant advancements have been made in developing functional surfaces capable of efficiently removing accreted ice. Nevertheless, many of these surfaces still require external energy input, such as electrical power, which raises concerns regarding their alignment with global sustainability goals. Over the past decade, increasing attention has been directed toward photothermal surface designs that harness solar energy-a resource available on Earth in quantities exceeding the total reserves of coal and oil combined. By converting solar energy into heat, these designs enable the transformation of the interfacial solid-solid contact (ice-substrate) into a liquid-solid contact (water-substrate), significantly reducing interfacial adhesion and facilitating rapid ice removal. This critical perspective begins by emphasizing the advantages of photothermal design over traditional de-icing methods. It then delves into an in-depth analysis of three primary photothermal mechanisms, examining how these principles have expanded the scope of de-icing technologies and contributed to advancements in photothermal surface design. Finally, key fundamental and technical challenges are identified, offering strategic guidelines for future research aimed at enabling practical, real-world applications.

A Photoelectric Synergistic Flexible Solid Slippery Surface for All-Day Anti-Icing/Frosting

The accumulation of ice on surface has caused great harm to lots of fields such as transportation or aerospace. Nowadays, various equipment or tools used in low-temperature environments, which face the risk of interface icing, usually have irregular shapes. Traditional rigid anti-icing materials are difficult to meet practical application requirements. Thus, it is crucial to develop flexible anti-icing materials that can be applied to various shape surfaces (curved surfaces, flat surfaces). In this paper, a photoelectric synergistic flexible solid slippery surface (FSSS) is prepared by using flexible basalt fiberglass cloth, flexible copper foil, flexible polyurethane/carbon nanotubes mixture, and flexible solid lubricant (the mixture of coconut wax and coconut oil). Even under harsh conditions of the temperature as low as -80 °C, the FSSS exhibits excellent all-day anti/de-icing performance whether on flat or curved surface. Moreover, the FSSS shows long-term stability both on flat and curved surface: situated in air for 60 days, submerged in water for 60 days, kept in acid environment (pH 1) and base environment (pH 13) for 30 days. Besides, the FSSS can also achieve self-healing function under -80 °C. This flexible surface provides a novel approach for de-icing/frosting of multi-shaped objects in the future.

Controllable Structure Design of an Organic Gel-Infused Porous Surface for Efficient Anti- and De-icing

Icing causes many problems in daily life and with equipment stability, and many efforts have been made to remove surface icing. Herein, a novel organic gel-infused porous material is developed to achieve excellent de-icing performance. Porous polydimethylsiloxane (P-PDMS) composites with different pore sizes were prepared by a template method. The two-phase skeletons and/or gel material was obtained by infusing PDMS gel into P-PDMS (GIP-PDMS). The ice adhesion strength of GIP-PDMS under static and dynamic icing conditions was comparatively investigated. The results show that GIP-PDMS displayed excellent anti-icing performance, and the delay freezing time of GIP-PDMS1 was ∼4554 s at -5 °C. The ice adhesion strength of GIP-PDMS was much lower than that of P-PDMS, owing to the distinct modulus between the two-phase skeletons and/or gel. The simulation results indicated that the stress concentration promoted ice fracture and contributed to weak ice adhesion. Molecular dynamics further showed that the state of the molecular chains and the interfacial interaction between ice and PDMS gel at 268 K helped to decrease the shear force.

A Flexible and High-Efficient Anti-Icing/Deicing Coating Based on Carbon Nanomaterials

Anti-icing/deicing coatings with low energy consumption and superior flexibility could better fit application requirements in practical engineering. In this paper, an active-passive-integrated anti-icing/deicing coating based on carbon nanomaterials is prepared, which not only possesses various functions of electrothermal conversion, photothermal conversion, and superhydrophobicity but also shows a large deformability to accommodate curved surfaces. The coating consists of a sandwich-structured bottom part and top layer, the former of which includes a core conductive layer made of densely mixed carbon nanotubes (CNTs) and graphene and two polydimethylsiloxane (PDMS) wrapping layers, while the latter is a polymeric composite filled with TiN and SiO2 nanoparticles. Experimental studies show that, when the present coating works under an electric field alone, a 90% conversion of electric energy to thermal energy can be realized, only a 2 V voltage is enough to unfreeze the surface at minus 20 degrees within 400 s, and a slightly larger voltage of 2.5 V leads to a significant temperature increase of more than 100 °C within 200 s. Such required voltages are significantly smaller than their counterparts in existing electrothermal-based methods to achieve the same heating effects, which could be further diminished with the auxiliary action of sunlight illumination. A fast and complete deicing/defrosting can be consequently achieved with a small energy input. Furthermore, the water repellency function, electric property, and electrothermal conversion performance of the coating remain almost unchanged after either a large bending deformation or many bending cycles, thus ensuring an outstanding anti-icing/deicing effect on both flat and curved surfaces. All of the results demonstrate apparent advantages of the present coating including high efficiency, low energy consumption, all-weather adaptability, and excellent flexibility, which should be of great practical value for the freeze protection of differently shaped industrial equipment.

Rational Design of Highly Comprehensive Liquid-Like Coatings with Enhanced Transparency, Concerted Multi-Function, and Excellent Durability: A Ternary Cooperative Strategy

Durable repellent surfaces of high transparency find key applications in daily life and industry. Nevertheless, developing anti-reflective coatings with omni-repellency, concerted multi-function, and desirable durability remains a daunting challenge. Here, a highly comprehensive coating is designed based on the combination of structural design and molecular design. The resulting silica hybrid coating not only manifests enhanced transparency and exceptional omniphobicity, but also achieves integration of multi-function (e.g., anti-smudge, anti-icing, and anti-corrosion). The unprecedented durability of the coating is evidenced by maintaining slipperiness after rigorous treatments, such as 2.5 × 105-cycle mechanical abrasion with a high loading pressure of 100 kPa, 1000-cycle adhesion/peeling and soaking in extreme pH solutions, etc. This work provides a design blueprint for manufacturing versatile and durable coatings for wide-ranging applications.

Facile Preparation of Impalement Resistant, Mechanically Robust and Weather Resistant Photothermal Superhydrophobic Coatings for Anti-/De-icing

Photothermal superhydrophobic coatings hold great promise in addressing the limitations of conventional superhydrophobic anti-icing coatings. However, developing such coatings with excellent impalement resistance, mechanical robustness and weather resistance remains a significant challenge. Here, we report facile preparation of robust photothermal superhydrophobic coatings with all the above advantages. The coatings were prepared by spraying a dispersion consisting of fluorinated silica nanoparticles, a silicone-modified polyester adhesive and photothermal carbon black nanoparticles onto Al alloy plates followed by thermal curing. Thermal curing caused migration of perfluorodecyl polysiloxane from within the coatings to the surface, effectively maintaining a low surface energy despite the presence of the adhesive. Therefore, combined with the hierarchical micro-/nanostructure, dense yet rough nanostructure, adhesion of the adhesive and chemically inert components, the coatings exhibited remarkable superhydrophobicity, impalement resistance, mechanical robustness and weather resistance. Furthermore, the coatings demonstrated excellent photothermal effect even in the -10 °C, 80 % relative humidity and weak sunlight (0.2 sun) environment. Consequently, the coatings showed excellent passive anti-icing and active de-icing performance. Moreover, the coatings have good generalizability and scalability. We are confident that this study will accelerate the practical implementation of photothermal superhydrophobic coatings.

Comparison of Anti-Icing, Antifouling, and Anticorrosion Performances of the Superhydrophobic and Lubricant-Infused Coatings Based on a Hollow-Structured Kapok Fiber

The superhydrophobic surface and slippery liquid-infused porous surface (SLIPS)/lubricant-infused surface (LIS) have attracted increasing attention owing to their multifunctionality. However, their practical applications face several problems such as complex and inefficient preparation technology, loss of lubricant, and fragile microstructures. Therefore, new strategies for preparing microstructures must be developed for constructing superhydrophobic and lubricant-infused coatings. Herein, a low-cost and high-efficiency method for developing superhydrophobic and lubricant-infused coatings based on in situ grown TiO2 on the surface of a hollow kapok fiber (KF) is reported. The anti-icing, antifouling, and anticorrosion performance of the superhydrophobic and lubricant-infused coatings are compared. The superhydrophobic coating reduces the formation and accumulation of ice. The lubricant-infused coating exhibits an extremely low ice adhesion strength and durable anti-icing properties. The superhydrophobic and lubricant-infused coatings show the outstanding antifouling property of diatom; the superhydrophobic surface exhibits superior stability over LIS without an external force field. The lubricant-infused coating shows excellent corrosion resistance and durability when immersed in a 3.5% NaCl solution. The superhydrophobic coating loses its protection as a result of the corrosion media permeating the metal substrate via the electrolytic cell and coating interface, and the lubricant-infused coating provides lasting corrosion resistance because of the lubricant filling into the interface. Although the superhydrophobic coating is fragile and the lubricant-infused coating will lose lubricant, this simple and convenient approach can be repeated to keep the coatings active. This study provides new inspiration for the fabrication of superhydrophobic surfaces and LIS based on natural products.

Trifolium repens L.-Like Periodic Micronano Structured Superhydrophobic Surface with Ultralow Ice Adhesion for Efficient Anti-Icing/Deicing

Wind turbine blades are often covered with ice and snow, which inevitably reduces their power generation efficiency and lifetime. Recently, a superhydrophobic surface has attracted widespread attention due to its potential values in anti-icing/deicing. However, the superhydrophobic surface can easily transition from Cassie-Baxter to Wenzel at low temperature, limiting its wide applications. Herein, inspired by the excellent water resistance and cold tolerance of Trifolium repens L. endowed by its micronano structure and low surface energy, a fresh structure was prepared by combining femtosecond laser processing technology and a boiling water treatment method. The prepared icephobic surface aluminum alloy (ISAl) mainly consists of a periodic microcrater array, nonuniform microclusters, and irregular nanosheets. This three-scale structure greatly promotes the stability of the Cassie-Baxter state. The critical Laplace pressure of ISAl is up to 1437 Pa, and the apparent water contact angle (CA) is higher than 150° at 0 °C. Those two factors contribute to its excellent anti-icing and deicing performances. The results show that the static icing delay time reaches 2577 s, and the ice adhesion strength is only 1.60 kPa. Furthermore, the anti-icing and deicing abilities of the proposed ISAl were examined under the environment of low temperature and high relative humidity to demonstrate its effectiveness. The dynamic anti-icing time of ISAl in extreme environments is up to 5 h, and ice can quickly fall with a speed of 34 r/min when it is in a horizontal rotational motion. Finally, ISAl has excellent reusability and mechanical durability, with the ice adhesion strength still being less than 6 kPa and the CA greater than 150° after 15 cycles of icing-deicing tests. The proposed structure would offer a promising strategy for the efficient anti-icing and deicing of wind turbine blades.

Key Factors Affecting Durable Anti-Icing of Slippery Surfaces: Pore Size and Porosity

Slippery liquid-infused porous surfaces (SLIPSs) are widely used as an effective passive approach to reduce icing disasters. However, various porous structures make SLIPSs exhibit different droplet mobility and lubricant stability. Undoubtedly, the substrate surface has a great impact on the durable anti-icing of SLIPSs. Herein, surfaces with different pore sizes and porosities were prepared to study their effects on the performance of SLIPS. The results show that small pores and high porosity are beneficial for the preparation of durable anti-icing SLIPS. The small pore size (about 100 nm) has a strong capillary pressure on the lubricant, and the surface with high porosity (66%) possesses a large lubricant-liquid contact ratio. These two can greatly improve the lubricant stability of SLIPS and achieve rapid self-healing. The SLIPS prepared by a suitable porous surface shows excellent anti-icing performance in the simulated glaze ice and durable anti-icing ability in the long-term icing/deicing cycles. In detail, the prepared SLIPS experiences more than 140 icing/deicing cycles through four effective self-healing while maintaining extremely low ice adhesion (<20 kPa). This work proposes a certain improved SLIPS with small pores and high porosity to achieve excellent durable anti-icing performance, broadening the practical applications of SLIPS.

Effect of Doping SiO2 Nanoparticles and Phenylmethyl Silicone Oil on the Large-Scale Deicing Property of PDMS Coatings

Recently, low interfacial toughness (LIT) materials have been developed to solve large-scale deicing problems. According to the theory of interfacial fracture, ice detachment is dominated by strength-controlled or toughness-controlled regimes, which are characterized by adhesive strength or constant shear force. Here, a new strategy is introduced to regulate the interfacial toughness of poly(dimethylsiloxane) (PDMS) coatings using silicon dioxide nanoparticles (SiO₂ NPs) and phenylmethyl silicone oil (PMSO). By systematically adjusting the doping proportion of SiO₂ NPs and PMSO, it is found that a lower interfacial toughness can be achieved with a lower constant shear force. The synergistic effect of the two dopants on the adhesive strength and interfacial toughness is analyzed. Meanwhile, finite element method (FEM) analysis of ice detachment is conducted to show the cracking process intuitively and explicate the mechanism of lowering the interfacial toughness of PDMS by doping SiO₂ NPs and PMSO. It can be concluded that the cohesive zone material (CZM) model is effective for simulating the deicing process of PDMS coatings and provides a comprehensive understanding of the modulation of interfacial toughness.