Efficient Fabrication of Organic Electrochemical Transistors via Wet Chemical Processing

Cleanroom-Free Direct Laser Micropatterning of Polymers for Organic Electrochemical Transistors in Logic Circuits and Glucose Biosensors

Organic electrochemical transistors (OECTs) are promising devices for bioelectronics, such as biosensors. However, current cleanroom-based microfabrication of OECTs hinders fast prototyping and widespread adoption of this technology for low-volume, low-cost applications. To address this limitation, a versatile and scalable approach for ultrafast laser microfabrication of OECTs is herein reported, where a femtosecond laser to pattern insulating polymers (such as parylene C or polyimide) is first used, exposing the underlying metal electrodes serving as transistor terminals (source, drain, or gate). After the first patterning step, conducting polymers, such as poly(3,4-ethylenedioxythiophene):poly(styrene sulfonate) (PEDOT:PSS), or semiconducting polymers, are spin-coated on the device surface. Another femtosecond laser patterning step subsequently defines the active polymer area contributing to the OECT performance by disconnecting the channel and gate from the surrounding spin-coated film. The effective OECT width can be defined with high resolution (down to 2 µm) in less than a second of exposure. Micropatterning the OECT channel area significantly improved the transistor switching performance in the case of PEDOT:PSS-based transistors, speeding up the devices by two orders of magnitude. The utility of this OECT manufacturing approach is demonstrated by fabricating complementary logic (inverters) and glucose biosensors, thereby showing its potential to accelerate OECT research.

Electrochemical Fabrication and Characterization of Organic Electrochemical Transistors Using poly(3,4-ethylenedioxythiophene) with Various Counterions

Organic electrochemical transistors (OECTs) are promising bioelectronic devices, especially because of their ability to transport charge both ionically and electronically. Conductive polymers are typically used as the active materials of OECTs. Crosslinked, cast, and dried films of commercially available poly(3,4-ethylenedioxythiophene):poly(styrene sulfonate) (PEDOT:PSS) suspensions are commonly and widely used for OECTs so far. Electrochemical polymerization of PEDOT from 3,4-ethylenedioxythiophene (EDOT) monomer can also be used to fabricate OECTs; however, this approach has not been investigated in as much detail. In particular, the role of various counterions that can be incorporated into the PEDOT films of OECTs has not been systematically studied. Here, we report the electrochemical fabrication and characterization of OECTs using PEDOT with several different counterion salts including lithium perchlorate (LiClO₄), sodium p-toluene sulfonate (pTS), and poly(sodium 4-styrene sulfonate) (PSS). We found that the characteristic dimensions of PEDOT films deposited on the electrodes could be precisely controlled by total charge density, with a nominal thickness of about one micron requiring a current density of about 0.6 C/cm² regardless of the choice of counterion. The films with the PSS counterion were relatively smooth, while PEDOT films prepared with the pTS and LiClO₄ were much rougher due to the sizes of counterions. The PEDOT films with pTS and PSS grew along the substrate surface (in-plane direction) much faster than with LiClO₄. The maximum transconductance (g_m) of a PEDOT OECT was 46 mS with pTS as the counterion with the high on-current level (>10 mA) based on the large channel area. These results provide an effective and efficient way to fabricate OECTs with various monomers and additives as active materials in order to modify the device characteristics for further applications.

New Opportunities for Organic Semiconducting Polymers in Biomedical Applications

The life expectancy of humans has been significantly elevated due to advancements in medical knowledge and skills over the past few decades. Although a lot of knowledge and skills are disseminated to the general public, electronic devices that quantitatively diagnose one’s own body condition still require specialized semiconductor devices which are huge and not portable. In this regard, semiconductor materials that are lightweight and have low power consumption and high performance should be developed with low cost for mass production. Organic semiconductors are one of the promising materials in biomedical applications due to their functionalities, solution-processability and excellent mechanical properties in terms of flexibility. In this review, we discuss organic semiconductor materials that are widely utilized in biomedical devices. Some advantageous and unique properties of organic semiconductors compared to inorganic semiconductors are reviewed. By critically assessing the fabrication process and device structures in organic-based biomedical devices, the potential merits and future aspects of the organic biomedical devices are pinpointed compared to inorganic devices.

Dual-Mode Organic Electrochemical Transistors Based on Self-Doped Conjugated Polyelectrolytes for Reconfigurable Electronics

Reconfigurable organic logic devices are promising candidates for next generations of efficient computing systems and adaptive electronics. Ideally, such devices would be of simple structure and design, be power efficient, and compatible with high-throughput microfabrication techniques. This work reports an organic reconfigurable logic gate based on novel dual-mode organic electrochemical transistors (OECTs), which employ a self-doped conjugated polyelectrolyte as the active material, which then allows the transistors to operate in both depletion mode and enhancement mode. Furthermore, mode switching is accomplished by simply altering the polarity of the applied gate and drain voltages, which can be done on the fly. In contrast, achieving similar mode-switching functionality with other organic transistors typically requires complex molecular design or multi-device engineering. It in shown that dual-mode functionality is enabled by the concurrent existence of anion doping and cation dedoping of the films. A device physics model that accurately describes the behavior of these transistors is developed. Finally, the utility of these dual-mode transistors for implementing reconfigurable logic by fabricating a logic gate that may be switched between logic gates AND to NOR, and OR to NAND on the fly is demonstrated.