Synergistic Dual-Salt Electrolyte for Safe and High-Voltage LiNi0.8Co0.1Mn0.1O2//Graphite Pouch Cells

Formulation principles and synergistic effects of high-voltage electrolytes

The energy density of lithium-ion batteries (LIBs) is primarily determined by the working potential of devices and the specific capacity of cathode compounds. Carbonate-based electrolytes have received considerable attention due to their significance for advancing current cell-assembly process. However, the commercially available liquid LiPF6 based electrolytes cannot withstand the harsh high-voltage environment and the effects of cathode, due to issues such as the undesired oxidative decomposition of ethylene carbonate (EC), the catalytic influence of dissolved transition metal ions (TMs), and the poor performance of interphases with unstable morphologies and components. Furthermore, the complex working mechanisms of high-voltage electrolytes (HVEs) are not fully understood. This review presents a comprehensive summary of the HVEs, including their physical properties, solvation structures, and interface chemistry. Specifically, chemical environment of high-voltage cathode compounds and failure mechanisms of commercial electrolytes are investigated, followed by a discussion of expected functions of HVEs. Then, screening criteria for single-component electrolytes, considering their oxidation resistance and decomposition mechanism, and screening mechanism of interphase species are explored based on their energy level positions. Next, a cross-scale evolution framework is proposed, from the solvation structure to interphase characteristics, aimed at uncovering the formulation principles and synergistic effects of HVEs. Operational mechanisms are systematically scrutinized, starting from the conventional tuning of solvation structure to the incorporation of multiple components and further to the role of entropy-driven effects, all of which will favor the understanding of formulation principles and synergistic effects. Finally, integration of advanced computational methods and mature experimental techniques is expected to foster the development of novel perspectives and promising electrolyte candidates.

Smart Solid-State Interphases Enable High-Safety and High-Energy Practical Lithium Batteries

With the electrochemical performance of batteries approaching the bottleneck gradually, it is increasingly urgent to solve the safety issue. Herein, all-in-one strategy is ingeniously developed to design smart, safe, and simple (3S) practical pouch-type LiNi0.8Co0.1Mn0.1O2||Graphite@SiO (NCM811||Gr@SiO) cell, taking full advantage of liquid and solid-state electrolytes. Even under the harsh thermal abuse and high voltage condition (100 °C, 3-4.5 V), the pouch-type 3S NCM811||Gr@SiO cell can present superior capacity retention of 84.6% after 250 cycles (based pouch cell: 47.8% after 250 cycles). More surprisingly, the designed 3S NCM811||Gr@SiO cell can efficiently improve self-generated heat T1 by 45 °C, increase TR triggering temperature T2 by 40 °C, and decrease the TR highest T3 by 118 °C. These superior electrochemical and safety performances of practical 3S pouch-type cells are attributed to the robust and stable anion-induced electrode-electrolyte interphases and local solid-state electrolyte protection layer. All the fundamental findings break the conventional battery design guidelines and open up a new direction to develop practical high-performance batteries.

Challenges and approaches of single-crystal Ni-rich layered cathodes in lithium batteries

High energy density and high safety are incompatible with each other in a lithium battery, which challenges today's energy storage and power applications. Ni-rich layered transition metal oxides (NMCs) have been identified as the primary cathode candidate for powering next-generation electric vehicles and have been extensively studied in the last two decades, leading to the fast growth of their market share, including both polycrystalline and single-crystal NMC cathodes. Single-crystal NMCs appear to be superior to polycrystalline NMCs, especially at low Ni content (≤60%). However, Ni-rich single-crystal NMC cathodes experience even faster capacity decay than polycrystalline NMC cathodes, rendering them unsuitable for practical application. Accordingly, this work will systematically review the attenuation mechanism of single-crystal NMCs and generate fresh insights into valuable research pathways. This perspective will provide a direction for the development of Ni-rich single-crystal NMC cathodes.

Three-Dimensional Octahedral Nanocrystals of Cu2O/CuF2 Grown on Porous Cu Foam Act as a Lithophilic Skeleton for Dendrite-Free Lithium Metal Anode

Metallic-lithium (Li) anodes are highly sought-after for next-generation energy storage systems due to their high theoretical capacity and low electrochemical potential. However, the commercialization of Li anodes faces challenges, including uncontrolled dendrite growth and volume changes during cycling. To address these issues, we developed a novel three-dimensional (3D) copper current collector. Here, we propose a two-step method to fabricate Cu2O/CuF2 octahedral nanocrystals (ONCs) onto 3D Cu current collectors. The resulting Cu foam with distributed ONCs provides active electrochemical sites, promoting uniform Li nucleation and dendrite-free Li deposition. The stable Cu2O/CuF2 ONCs@CF metallic current collector serves as a reliable host for dendrite-free lithium metal anodes. Additionally, the highly porous copper foam with a preconstructed conductive framework of Cu2O/CuF2 ONCs@CF effectively reduces local current density, suppressing volume changes during Li stripping and plating. The symmetric cell using Cu2O/CuF2 ONCs@CF metallic current collector exhibits excellent stability, maintaining over 1600 h at 1 mA cm-2 and a highly stable Coulombic efficiency of 98% over 100 cycles at the same current density, outperforming Li@CuF metallic current collectors. Furthermore, in a full-cell configuration paired with nickel-rich layered oxide cathode materials (Li@Cu2O/CuF2 ONCs@CF//NMC-811), the proposed setup demonstrates exceptional rate performance and an extended cycle life. In conclusion, our work presents a promising strategy to address Li anode challenges and highlights the exceptional performance of the Cu2O/CuF2 ONCs@CF metallic current collector, offering potential for high-capacity and long-lasting lithium-based energy storage systems.

Chemomechanically Stable Small Single-crystal Mo-doped LiNi0.6 Co0.2 Mn0.2 O2 Cathodes for Practical 4.5 V-class Pouch-type Li-ion Batteries

High voltage can cost-effectively boost energy density of Ni-rich cathodes based Li-ion batteries (LIBs), but compromises their mechanical, electrochemical and thermal-driven stability. Herein, a collaborative strategy (i.e., small single-crystal design and hetero-atom doping) is devised to construct a chemomechanically reliable small single-crystal Mo-doped LiNi_0.6 Co_0.2 Mn_0.2 O₂ (SS-MN6) operating stably under high voltage (≥4.5 V vs. Li/Li⁺ ). The substantially reduced particle size combined with Mo⁶⁺ doping absorbs accumulated localized stress to eradicate cracks formation, subdues the surface side reactions and lattice oxygen missing meanwhile, and improves thermal tolerance at highly delithiated state. Consequently, the SS-MN6 based pouch cells are endowed with striking deep cycling stability and wide-temperature-tolerance capability. The contribution here provides a promising way to construct advanced cathodes with superb chemomechanical stability for next-generation LIBs.