Multistep Sulfur Leaching for the Development of a Highly Efficient and Stable NiSx/Ni(OH)2/NiOOH Electrocatalyst for Anion Exchange Membrane Water Electrolysis

Recent Advances in Green Hydrogen Production by Electrolyzing Water with Anion-Exchange Membrane

The development of clean and efficient renewable energy is of great strategic importance to realize green energy conversion and low-carbon growth. Hydrogen energy, as a renewable energy with "zero carbon emission", can be efficiently converted into hydrogen energy and electric energy by electrolysis of water to hydrogen technology. Anion-exchange membrane water electrolysis (AEMWE), substantially advanced by nonprecious metal electrocatalysts, is among the most cost-effective and promising water electrolysis technologies, combining the advantages of proton exchange membranes with the proven technology of traditional alkaline water electrolysis and potentially eliminating the disadvantages of both. In this paper, the latest results of AEMWE research in recent years are summarized, including the AEMWE mechanism study and the hot issues of low-cost transition metal hydrogen evolution reaction and oxygen evolution reaction electrocatalyst design in recent years. The key factors affecting the performance of AEMWE are pointed out, and further challenges and opportunities encountered in large-scale industrialization are discussed. Finally, this review provides strong guidance for advancing AEMWE.

Charge optimization induces reconstruction via compounding Ni(OH)2 and CoP: a novel route to construct electrocatalysts for overall water-splitting

Electrolytic water-splitting has the advantages of high efficiency, environmental friendliness, and sustainability. It is becoming a leading approach for producing hydrogen. In order to improve the efficiency of water-splitting, a bifunctional electrocatalyst with high performance is needed. Herein, we present a novel approach to construct a bifunctional electrocatalyst for overall water-splitting by compounding Ni(OH)2 and CoP. This combination induced charge optimization, thereby leading to surface reconstruction. The nanocomposite displayed outstanding catalytic performance, benefiting from its more reactive surface area, improved conductivity and enhanced electrocatalytic activity. The resulting Ni(OH)2/CoP electrocatalyst exhibited excellent catalytic performance, with low overpotentials of 266 mV at 50 mA cm-2 for the OER and 71 mV at -10 mA cm-2 for the HER, and required only 1.54 V to reach 10 mA cm-2 in an overall water-splitting device, overtaking most of the recently reported Co- and Ni-based catalysts. This innovative strategy offers new directions for the design of efficient electrocatalysts.

Interfacial and Vacancy Engineering on 3D-Interlocked Anode Catalyst Layer for Achieving Ultralow Voltage in Anion Exchange Membrane Water Electrolyzer

Developing a high-efficiency and stable anode catalyst layer (CL) is crucial for promoting the practical applications of anion exchange membrane (AEM) water electrolyzers. Herein, a hierarchical nanosheet array composed of oxygen vacancy-enriched CoCrOx nanosheets and dispersed FeNi layered double hydroxide (LDH) is proposed to regulate the electronic structure and increase the electrical conductivity for improving the intrinsic activity of the oxygen evolution reaction (OER). The CoCrOx/NiFe LDH electrodes require an overpotential of 205 mV to achieve a current density of 100 mA cm-2, and they exhibit long-term stability at 1000 mA cm-2 over 7000 h. Notably, a breakthrough strategy is introduced in membrane electrode assembly (MEA) fabrication by transferring CoCrOx/NiFe LDH to the surface of an AEM, forming a 3D-interlocked anode CL, significantly reducing the overall cell resistance and enhancing the liquid/gas mass transfer. In AEM water electrolysis, it exhibits an ultralow cell voltage of 1.55 Vcell to achieve a current density of 1.0 A cm-2 in 1 M KOH, outperforming the state-of-the-art Pt/C//IrO2. This work provides a valuable approach to designing high-efficiency electrocatalysts at the single-cell level for advanced alkaline water electrolysis technologies.

Nickel Hydroxide-Based Electrocatalysts for Promising Electrochemical Oxidation Reactions: Beyond Water Oxidation

Transition metal hydroxides have attracted significant research interest for their energy storage and conversion technique applications. In particular, nickel hydroxide (Ni(OH)2), with increasing significance, is extensively used in material science and engineering. The past decades have witnessed the flourishing of Ni(OH)2-based materials as efficient electrocatalysts for water oxidation, which is a critical catalytic reaction for sustainable technologies, such as water electrolysis, fuel cells, CO2 reduction, and metal-air batteries. Coupling the electrochemical oxidation of small molecules to replace water oxidation at the anode is confirmed as an effective and promising strategy for realizing the energy-saving production. The physicochemical properties of Ni(OH)2 related to conventional water oxidation are first presented in this review. Then, recent progress based on Ni(OH)2 materials for these promising electrochemical reactions is symmetrically categorized and reviewed. Significant emphasis is placed on establishing the structure-activity relationship and disclosing the reaction mechanism. Emerging material design strategies for novel electrocatalysts are also highlighted. Finally, the existing challenges and future research directions are presented.

Tensile nanostructured hierarchically porous non-precious transition metal-based electrocatalyst for durable anion exchange membrane-based water electrolysis

Electrochemical water electrolysis is a promising method for sustainable hydrogen production while transiting towards hydrogen economy. Among many, the Anion Exchange Membrane (AEM) based water electrolyzer is an emerging yet potentially affordable technology on maturity for producing large-scale hydrogen accommodating the usage of Non-Platinum Group Metal (non-PGM) based inexpensive electrocatalysts. Herein, we demonstrate the excellent performance of a bifunctional Nickel Copper Phosphide-Nickel sulphide (NCP-NS) electrocatalyst with a unique tensile nanostructure obtained via a facile, controlled ambient galvanic displacement route. An AEM electrolyzer with a larger active area of 10 cm2 stacked with the symmetric NCP-NS electrodes and a membrane demonstrates scalability with a requirement of a mere 1.66 V to reach a current density of 10 mA cm-2. The nickel-copper phosphide boosts the kinetics of charge transfer between the electrode and electrolyte interface, while a unique combination of a few nickel sulphide phases present in the catalyst provides sufficiently appropriate active sites for the overall water electrolysis. For the first time, we report a room temperature performance of ∼ 230 mA cm-2 at 2 V for a non-PGM-based bifunctional electrocatalyst with exceptional durability for over 300 h of operation in an AEM water electrolyser with a retention rate of 95 %-97 % at a current density range of 80-800 mA cm-2.

Facile and Green Synthesis of Well-Defined Nanocrystal Oxygen Evolution Catalysts by Rational Crystallization Regulation

The development of catalysts for an economical and efficient oxygen evolution reaction (OER) is critical for clean and sustainable energy storage and conversion. Nickel-iron-based (NiFe) nanostructures are widely investigated as active OER catalysts and especially shape-controlled nanocrystals exhibit optimized surface structure and electronic properties. However, the structural control from amorphous to well-defined crystals is usually time-consuming and requires multiple stages. Here, a universal two-step precipitation-hydrothermal approach is reported to prepare a series of NiFe-based nanocrystals (e.g., hydroxides, sulfides, and molybdates) from amorphous precipitates. Their morphology and evolution of atomic and electronic structure during this process are studied using conclusive microscopy and spectroscopy techniques. The short-term, additive-free, and low-cost method allows for the control of the crystallinity of the materials and facilitates the generation of nanosheets, nanorods, or nano-octahedra with excellent water oxidation activity. The NiFe-based crystalline catalysts exhibit slightly compromised initial activity but more robust long-term stability than their amorphous counterparts during electrochemical operation. This facile, reliable, and universal synthesis method is promising in strategies for fabricating NiFe-based nanostructures as efficient and economically valuable OER electrocatalysts.

Defect Enriched Tungsten Oxide Phosphate with Strategic Sulfur Doping for Effective Seawater Oxidation

The intrinsic ability of defects within the electrocatalysts can be judiciously utilized in designing robust electrocatalysts for efficient seawater oxidation. Herein, we have fabricated a novel tungsten oxide phosphate (W12PO38.5) with optimized sulfur doping triggering the insertion of a large number of defect sites. This allows for boosted OER performance in alkaline freshwater as well as seawater, avoiding the unwanted chlorine evolution reaction. The optimized electrocatalyst achieved high current densities of 500 mA cm-2 at an overpotential of just 387 mV in fresh water and 100 mA cm-2 at 380 mV in alkaline seawater for OER. Besides the excellent catalytic performances, the developed electrocatalyst appeared to be a durable catalyst as well. An interesting electrocatalytic activation caused by the generous electronic redistribution led the electrocatalyst to achieve great stability over 100 h at a 100 mA cm-2 current density in alkaline real seawater.

Evolution of Carbonate-Intercalated γ-NiOOH from a Molecularly Derived Nickel Sulfide (Pre)Catalyst for Efficient Water and Selective Organic Oxidation

The development of a competent (pre)catalyst for the oxygen evolution reaction (OER) to produce green hydrogen is critical for a carbon-neutral economy. In this aspect, the low-temperature, single-source precursor (SSP) method allows the formation of highly efficient OER electrocatalysts, with better control over their structural and electronic properties. Herein, a transition metal (TM) based chalcogenide material, nickel sulfide (NiS), is prepared from a novel molecular complex [Ni^II (PyHS)₄ ][OTf]₂ (1) and utilized as a (pre)catalyst for OER. The NiS (pre)catalyst requires an overpotential of only 255 mV to reach the benchmark current density of 10 mA cm^-2 and shows 63 h of chronopotentiometry (CP) stability along with over 95% Faradaic efficiency in 1 m KOH. Several ex situ measurements and quasi in situ Raman spectroscopy uncover that NiS irreversibly transformed to a carbonate-intercalated γ-NiOOH phase under the alkaline OER conditions, which serves as the actual active structure for the OER. Additionally, this in situ formed active phase successfully catalyzes the selective oxidation of alcohol, aldehyde, and amine-based organic substrates to value-added chemicals, with high efficiencies.

Integrating Electrochemical CO2 Reduction on α-NiS with the Water or Organic Oxidations by Its Electro-Oxidized NiO(OH) Counterpart to an Artificial Photosynthetic Scheme

Efficient hydrogen production, biomass up-conversion, and CO₂-to-fuel generation are the key challenges of the present decade. Electrocatalysis in aqueous electrolytes by choosing suitable transition-metal-based electrode materials remains the green approach for the trio of sustainable developments. Given that, finding electrode materials with multifunctional capability would be beneficial. Herein, the nanocrystalline α-NiS, synthesized solvothermally, has been chosen as an electrode material. As the first step to construct an electrolyzer, α-NiS deposited on conducting nickel foam (NF) has been used as an anode, and under the anodic potential, the α-NiS particles have lost sulfides to the electrolyte and transform to amorphous electro-derived NiO(OH) (NiO(OH)_ED), confirmed by different spectroscopic and microscopic studies. In situ transformation of α-NiS to amorphous NiO(OH)_ED results in an enhancement of the electrochemical surface area and not only becomes active toward oxygen evolution reaction (OER) at a moderate overpotential of 264 mV (at 20 mA cm^-2) but also can convert a series of biomass-derived organic compounds, namely, 2-hydroxymethylfurfural (HMF), 2-furfural (FF), ethylene glycol (EG), and glycerol (Gly), to industrially relevant feedstocks with a high (∼96%) Faradaic efficiency. During these organic oxidations, NiO(OH)_ED/NF participate in the multiple-electron oxidation process (up to 8e^-) including C-C bond cleavages of EG and Gly. During the cathodic performance of the α-NiS/NF, the structural integrity has been retained and the unaltered α-NiS/NF electrode remains more effective cathode for alkaline hydrogen evolution reaction (HER) and CO₂ reduction (CO₂R) compared to its in situ-derived NiO(OH)_ED/NF. α-NiS/NF can reduce the CO₂ predominantly to CO even at a higher potential like -0.8 V (vs RHE). The fabricated cell with α-NiS and its electro-oxidized NiO(OH)_ED counterpart, α-NiS/NF(-)/(+)NiO(OH)_ED/NF, is able to show an artificial photosynthetic scheme in which the NiO(OH)_ED/NF anode oxidizes water to O₂ and the α-NiS cathode reduces CO₂ majorly to CO in a moderate cell potential. In this study, α-NiS has been utilized as a single electrode material to perform multiple sustainable transformations.

Heterostructure engineering of iridium species on nickel/molybdenum nitride for highly-efficient anion exchange membrane water electrolyzer

Developing highly active electrocatalysts is a pivotal issue for anion-exchange membrane water electrolyzers (AEMWE). However, realizing the continuous hydrogen generation at a large current density remains challenging. Herein, a novel kind of hybrid electrode is successfully developed by introducing trace iridium (Ir) species onto a hierarchical Ni/Mo₅N₆ heterostructure on Ni foam (Ir-Ni/Mo₅N₆/NF). The synergistic advantages of high conductivity, abundant active sites, and strong electronic interaction endow superior reaction kinetics, presenting a highly-active bifunctional electrocatalyst. Remarkably, the Ir-Ni/Mo₅N₆/NF exhibit extremely low overpotentials of 52 mV and 250 mV at 100 mA cm^-2 for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). By exploiting the Ir-Ni/Mo₅N₆ as both anode/cathode, the constructed AEMWE device delivers superior performance. The current density reaches 2.1 A cm^-2 at a voltage of 2.0 V and 250 mA cm^-2 at 1.8 V in alkaline/neutral media. This work put forward a facile and effective strategy to synthesize advanced bifunctional electrocatalysts for water electrolysis.