Ordered Magnetic Cilia Array Induced by the Micro-cavity Effect for the In Situ Adjustable Pressure Sensor

Scalable Laser Manufacturing of High-Aspect-Ratio Superhydrophobic and Ferromagnetic Microcilia Arrays for Aqueous Droplet Transportation

Biological cilia exhibit metachronal movements that enable the expulsion of substances such as mucus and bacterial cells. Inspired by biological cilia, significant progress has been made in recent years in the development of artificial cilia. In particular, magnetic actuation has emerged as a prominent strategy for real-time, remote-controlled manipulation, offering noninvasive and reversible operation without inducing irreversible damage. However, the fabrication of artificial microcilia is currently constrained by limitations in achieving high aspect ratios, cost-effectiveness, and scalable production. In this study, advanced laser manufacturing is used to drill porous silicon (Si) templates, successfully demolding microcilia with a high aspect ratio (exceeding 9). By integrating silicon dioxide (SiO2) nanoparticles, a superhydrophobic surface is achieved with a hierarchical micro-nano structure. The experiments demonstrated that these structured microcilia not only exhibit remarkable durability but also maintain long-term superhydrophobicity. Furthermore, by blending with magnetic iron (II, III) oxide (Fe3O4) nanoparticles, superhydrophobic magnetic microcilia arrays (SMMA) are developed, enabling droplet transportation on their surface controlled by an external magnetic field. These artificial microcilia have potential applications in biomedical devices, self-cleaning anti-fouling surfaces, and human sensing technologies.

Cilia-Inspired Bionic Tactile E-Skin: Structure, Fabrication and Applications

The rapid advancement of tactile electronic skin (E-skin) has highlighted the effectiveness of incorporating bionic, force-sensitive microstructures in order to enhance sensing performance. Among these, cilia-like microstructures with high aspect ratios, whose inspiration is mammalian hair and the lateral line system of fish, have attracted significant attention for their unique ability to enable E-skin to detect weak signals, even in extreme conditions. Herein, this review critically examines recent progress in the development of cilia-inspired bionic tactile E-skin, with a focus on columnar, conical and filiform microstructures, as well as their fabrication strategies, including template-based and template-free methods. The relationship between sensing performance and fabrication approaches is thoroughly analyzed, offering a framework for optimizing sensitivity and resilience. We also explore the applications of these systems across various fields, such as medical diagnostics, motion detection, human-machine interfaces, dexterous robotics, near-field communication, and perceptual decoupling systems. Finally, we provide insights into the pathways toward industrializing cilia-inspired bionic tactile E-skin, aiming to drive innovation and unlock the technology's potential for future applications.

Superhydrophobic Magnetic-Driven Reactor for Microliter Droplet Reaction Interface Visualization

The development of an efficient, convenient, and cost-effective droplet-driven reactor to observe the reaction microphenomenon is crucial for investigating the chemical reaction and synthesis mechanisms. Herein, an efficient and economical strategy by combining micro-extrusion compression molding (μ-ECM) and surface modification was proposed to fabricate a superhydrophobic magnetic-driven reactor (SMDR) for microliter droplet reaction interface visualization. The wall-like array microstructures with favorable geometric uniformity and the nano-SiO2 coating with uniform dispersion endow the SMDR with robust superhydrophobicity, featuring a contact angle of 159.5 ± 1.0° and a rolling angle of 5.1 ± 0.5°. Due to the uniform dispersion of Fe3O4 in thermoplastic elastomer (TPE), the SMDR possesses sensitive magnetic responsiveness, which can drive droplets to move rapidly, continuously, and losslessly on horizontal and inclined planes, even on a plane with an inclination angle of up to 15°. Interestingly, the SMDR was successfully used to visualize the interface formation and evolution of three simple mixing/reaction processes, which provides a convenient, efficient, and low-cost method for the study of the droplet mixing reaction process and interface visualization.

Cilia-Inspired Magnetic Flexible Shear Force Sensors for Tactile and Fluid Monitoring

Recently, there has been a burgeoning interest in flexible shear force sensors capable of precisely detecting both magnitude and direction. Despite considerable efforts, the challenge of achieving accurate direction recognition persists, primarily due to the inherent structural characteristics and sensing mechanisms. Here, we present a shear force sensor constructed by a magnetically induced assembled Ni/PDMS composite membrane, which is magnetized and integrated with a three-axis Hall sensor, facilitating its ability to simultaneously monitor both shear force magnitude (0.7-87 mN) and direction (0-360°). The cilia-inspired shear force magnetic sensor (CISFMS) exhibits admirable attributes, including exceptional flexibility, high sensitivity (0.76 mN-1), an exceedingly low detection limit (1° and 0.7 mN), and remarkable durability (over 10,000 bending cycles). Further, our results demonstrate the capacity of the CISFMS in detecting tactile properties, fluid velocity, and direction, offering substantial potential for future developments in wearable electronics.

Bio-Inspired Magnetically Responsive Silicone Cilia: Fabrication Strategy and Interaction with Biological Mucus

Cilia are biological structures essential to drive the mobility of secretions and maintain the proper function of the respiratory airways. However, this motile self-cleaning process is significantly compromised in the presence of silicone tracheal prosthesis, leading to biofilm growth and impeding effective treatment. To address this challenge and enhance the performance of these devices, we propose the fabrication of magnetic silicone cilia, with the prospect of their integration onto silicone prostheses. The present study presents a fabrication method based on magnetic self-assembly and assesses the interaction behavior of the cilia array with biological mucus. This protocol allows for the customization of cilia dimensions across a wide range of aspect ratios (from 6 to 85) and array densities (from 10 to 80 cilia/mm2) by adjusting the fabrication parameters, offering flexibility for adjustments according to their required characteristics. Furthermore, we evaluated the suitability of different cilia arrays for biomedical applications by analyzing their interaction with bullfrog mucus, simulating the airways environment. Our findings demonstrate that the fabricated cilia are mechanically resistant to the viscous fluid and still exhibit controlled movement under the influence of an external moving magnet. A correlation between cilia dimensions and mucus wettability profile suggests a potential role in facilitating mucus depuration, paving the way for further advancements aimed at enhancing the performance of silicone prostheses in clinical settings.

Recent progress on the development of bioinspired surfaces with high aspect ratio microarray structures: From fabrication to applications

Surfaces with high aspect ratio microarray structures can implement sophisticated assignment in typical fields including microfluidics, sensor, biomedicine, et al. via regulating their deformation or the material properties. Inspired by natural materials and systems, for example sea cockroaches, water spiders, cacti, lotus leaves, rice leaves, and cedar leaves, many researchers have focused on microneedle functional surface studies. When the surface with high aspect ratio microarray structures is stimulated by the external fields, such as optical, electric, thermal, magnetic, the high aspect ratio microarray structures can undergo hydrophilic and hydrophobic switching or shape change, which may be gifted the surfaces with the ability to perform complex task, including directional liquid/air transport, targeted drug delivery, microfluidic chip sensing. In this review, the fabrication principles of various surfaces with high aspect ratio microarray structures are classified and summarized. Mechanisms of liquid manipulation on hydrophilic/hydrophobic surfaces with high aspect ratio microarray structures are clarified based on Wenzel model, Cassie model, Laplace pressure theories and so on. Then the intelligent control strategies have been demonstrated. The applications in microfluidic, drug delivery, patch sensors have been discussed. Finally, current challenges and new insights of future prospects for dynamic manipulation of liquid/air based on biomimetic surface with high aspect ratio microarray structures are also addressed.

Bioinspired magnetic cilia: from materials to applications

Microscale and nanoscale cilia are ubiquitous in natural systems where they serve diverse biological functions. Bioinspired artificial magnetic cilia have emerged as a highly promising technology with vast potential applications, ranging from soft robotics to highly precise sensors. In this review, we comprehensively discuss the roles of cilia in nature and the various types of magnetic particles utilized in magnetic cilia; additionally, we explore the top-down and bottom-up fabrication techniques employed for their production. Furthermore, we examine the various applications of magnetic cilia, including their use in soft robotics, droplet and particle control systems, fluidics, optical devices, and sensors. Finally, we present our conclusions and the future outlook for magnetic cilia research and development, including the challenges that need to be overcome and the potential for further integration with emerging technologies.

Ultra-Wide Range, High Sensitivity Piezoresistive Sensor Based on Triple Periodic Minimum Surface Construction

Flexible piezoresistive sensors with biological structures are widely exploited for high sensitivity and detection. However, the conventional bionic structure pressure sensors usually suffer from irreconcilable conflicts between high sensitivity and wide detection response range. Herein, a triple periodic minimum surface (TPMS) structure sensor is proposed based on parametric structural design and 3D printing techniques. Upon tailoring of the dedicated structural parameters, the resulting sensors exhibit superior compression durability, high sensitivity, and ultra-high detection range, that enabling it meets the needs of various scenes. As a model system, TPMS structure sensor with 40.5% porosity exhibits an ultra-high sensitivity (132 kPa-1 in 0-5.7 MPa), wide detection strain range (0-31.2%), high repeatability and durability (1000 cycles in 4.41 MPa, 10000 s in 1.32 MPa), and low detection limit (1% in 80 kPa). The stress/strain distributions have been identified using finite element analysis. Toward practical applications, the TPMS structural sensors can be applied to detect human activity and health monitoring (i.e., voice recognition, finger pressure, sitting, standing, walking, and falling down behaviors). The synergistic effects of MWCNTs and MXene conductive network also ensure the composite further being utilized for electromagnetic interference shielding applications.

Functional microneedles for wearable electronics

With an ideal comfort level, sensitivity, reliability, and user-friendliness, wearable sensors are making great contributions to daily health care, nursing care, early disease discovery, and body monitoring. Some wearable sensors are imparted with hierarchical and uneven microstructures, such as microneedle structures, which not only facilitate the access to multiple bio-analysts in the human body but also improve the abilities to detect feeble body signals. In this paper, we present the promising applications and latest progress of functional microneedles in wearable sensors. We begin by discussing the roles of microneedles as sensing units, including how the signals are captured, converted, and transmitted. We also introduce the microneedle-like structures as power units, which depend on triboelectric or piezoelectric effects, etc. Finally, we summarize the cutting-edge applications of microneedle-based wearable sensors in biophysical signal monitoring and biochemical analyte detection, and provide critical thinking on their future perspectives.