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Hou J, Ji S, Ma X, Gong B, Wang T, Xu Q, Cao H. Functionalized MXene composites for protection on metals in electric power. Adv Colloid Interface Sci 2025; 341:103505. [PMID: 40179536 DOI: 10.1016/j.cis.2025.103505] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/09/2024] [Revised: 03/29/2025] [Accepted: 03/29/2025] [Indexed: 04/05/2025]
Abstract
Metals used in electric power suffer from icing, wear, and corrosion problems, resulting in high energy consumption, economic losses, security risks, and increased CO2 emission. To address these problems, researchers have turned to two-dimensional (2D) transition metal carbide or nitride (MXene) materials, which possess strong near-infrared adsorption, photothermal conversion, shear ability, low friction coefficient, and impermeability. These properties make MXene a promising candidate for surface protection on metals in electric power, including anti-icing, anti-wear, and anti-corrosion applications. However, the comprehensively protective ability and the promising application of MXene in electric power have not yet been reported. In this review, recent progress in MXene-based composites for anti-icing, anti-wear, and anti-corrosion in electric power is summarized to understand the protective mechanisms and the promising applications. First, the chemical and structure of MXene are briefly introduced, followed by a summary of its intrinsic properties. Next, the latest research on deicing MXene composite coatings, anti-wear MXene-based composites and coatings, and anti-corrosive MXene coatings, along with the corresponding mechanisms, is discussed. Finally, the challenges and opportunities of MXene-based composites in electric power are highlighted. This review provides guidance for understanding the comprehensively protective abilities of MXene and rationally designing MXene-based materials used in electric power.
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Affiliation(s)
- Jiale Hou
- Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai Engineering Research Center of Energy-Saving in Heat Exchange Systems, College of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090, China
| | - Shuxian Ji
- Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai Engineering Research Center of Energy-Saving in Heat Exchange Systems, College of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090, China
| | - Xiaoqing Ma
- Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai Engineering Research Center of Energy-Saving in Heat Exchange Systems, College of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090, China
| | - Baolong Gong
- Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai Engineering Research Center of Energy-Saving in Heat Exchange Systems, College of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090, China
| | - Tiange Wang
- Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai Engineering Research Center of Energy-Saving in Heat Exchange Systems, College of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090, China
| | - Qunjie Xu
- Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai Engineering Research Center of Energy-Saving in Heat Exchange Systems, College of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090, China
| | - Huaijie Cao
- Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai Engineering Research Center of Energy-Saving in Heat Exchange Systems, College of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090, China.
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Ramteke SM, Walczak M, De Stefano M, Ruggiero A, Rosenkranz A, Marian M. 2D materials for Tribo-corrosion and -oxidation protection: A review. Adv Colloid Interface Sci 2024; 331:103243. [PMID: 38924802 DOI: 10.1016/j.cis.2024.103243] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/22/2024] [Revised: 06/01/2024] [Accepted: 06/21/2024] [Indexed: 06/28/2024]
Abstract
The recent rise of 2D materials has extended the opportunities of tuning a variety of properties. Tribo-corrosion, the complex synergy between mechanical wear and chemical corrosion, poses significant challenges across numerous industries where materials are subjected to both tribological stressing and corrosive environments. This intricate interplay often leads to accelerated material degradation and failure. This review critically assesses the current state of utilizing 2D nanomaterials to enhance tribo-corrosion and -oxidation behavior. The paper summarizes the fundamental knowledge about tribo-corrosion and -oxidation mechanisms before assessing the key contributions of 2D materials, including graphene, transition metal chalcogenides, hexagonal boron nitride, MXenes, and black phosphorous, regarding the resulting friction and wear behavior. The protective roles of these nanomaterials against corrosion and oxidation are investigated, highlighting their potential in mitigating material degradation. Furthermore, we delve into the nuanced interplay between mechanical and corrosive factors in the specific application of 2D materials for tribo-corrosion and -oxidation protection. The synthesis of key findings underscores the advancements achieved through integrating 2D nanomaterials. An outlook for future research directions is provided, identifying unexplored avenues, and proposing strategies to propel the field forward. This analysis aims at guiding future investigations and developments at the dynamic intersection of 2D nanomaterials, tribo-corrosion, and -oxidation protection.
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Affiliation(s)
- Sangharatna M Ramteke
- Department of Mechanical and Metallurgical Engineering, School of Engineering, Pontificia Universidad Católica de Chile, Santiago, Chile.
| | - Magdalena Walczak
- Department of Mechanical and Metallurgical Engineering, School of Engineering, Pontificia Universidad Católica de Chile, Santiago, Chile; ANID - Millennium Science Initiative Program, Millennium Institute for Green Ammonia (MIGA), Santiago, Chile.
| | - Marco De Stefano
- Department of Industrial Engineering, University of Salerno, Fisciano, Italy.
| | - Alessandro Ruggiero
- Department of Industrial Engineering, University of Salerno, Fisciano, Italy.
| | - Andreas Rosenkranz
- Department of Chemical Engineering, Biotechnology and Materials (FCFM), Universidad de Chile, Santiago, Chile; ANID - Millennium Science Initiative Program, Millennium Nuclei of Advanced MXenes for Sustainable Applications (AMXSA), Santiago, Chile.
| | - Max Marian
- Department of Mechanical and Metallurgical Engineering, School of Engineering, Pontificia Universidad Católica de Chile, Santiago, Chile; Institute for Machine Design and Tribology (IMKT), Leibniz University Hannover, Garbsen, Germany.
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Wang T, Ma X, Gong B, Zhu C, Xue P, Guo L, Tian X, Shen X, Min Y, Xu Q, Cao H. Bio-inspired Ti 3C 2T x MXene composite coating for enhancing corrosion resistance of aluminum alloy in acidic environments. J Colloid Interface Sci 2024; 658:865-878. [PMID: 38157611 DOI: 10.1016/j.jcis.2023.12.143] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/11/2023] [Revised: 11/27/2023] [Accepted: 12/21/2023] [Indexed: 01/03/2024]
Abstract
Aluminum alloy (Al alloy) suffers from severe corrosion in acidic solution. Two-dimensional (2D) MXene-based composite coatings show great prospects for corrosion protection on metals used in special conditions. The composite coatings still face challenges in complex functionalization and orientation control. In harsh conditions, the long-term ability and roles of MXene in corrosion protection are still not clear. Here, a bio-inspired myristic-calcium chloride-Ti3C2Tx MXene (MA + CaCl2 + MXene) composite coating is successfully prepared on aluminum alloy (Al alloy) by electrodeposition process. Electrochemical tests, surface morphology, and chemical composition are analyzed to investigate the corrosion resistance and protection mechanism of the MXene coating in acidic solution (0.5 M H2SO4 + 2 ppm HF). As a result, the incorporation of MXene can significantly reduce corrosion current density (7.498 × 10-8 A/cm2) by ∼ 5 orders of magnitude and impedance modulus at 0.01 Hz (|Z|0.01 Hz) value of the composite coating is 196.8 Ω·cm2, which is over 4 times higher than that of bare Al alloy (40.74 Ω·cm2) after immersion test for 72 h. Furthermore, the in-situ corrosion test confirms the enhanced corrosion resistance of the MA + CaCl2 + MXene composite coating. The MXene can increase coating thickness to 23.6 ± 0.4 μm, reduce porosity to (5.845 ± 1) × 10-5, decrease the diffusion coefficients of H+ to (1.587 ± 0.3) × 10-9 cm2/s, and enhance the adhesion of the coating to the substrate (the delamination time exceeds 5 h), thus providing improved anti-corrosion ability. This strategy opens up new prospects for construction of 2D MXene-based anti-corrosion coatings.
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Affiliation(s)
- Tiange Wang
- Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, College of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090, China
| | - Xiaoqing Ma
- Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, College of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090, China
| | - Baolong Gong
- Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, College of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090, China
| | - Chengrong Zhu
- Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, College of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090, China
| | - Pengzhan Xue
- Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, College of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090, China
| | - Longling Guo
- Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, College of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090, China
| | - Xu Tian
- Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, College of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090, China
| | - Xixun Shen
- Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, College of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090, China
| | - YuLin Min
- Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, College of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090, China
| | - Qunjie Xu
- Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, College of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090, China
| | - Huaijie Cao
- Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, College of Environmental and Chemical Engineering, Shanghai University of Electric Power, Shanghai 200090, China.
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