Large-Area and Rapid Fabrication of a Microlens Array on a Flexible Substrate for an Integral Imaging 3D Display

Broadband and Wide Field-of-View Refractive and Meta-Optics Hybrid Imaging System for Mid-Wave Infrared

We propose a wide field-of-view (FOV) refractive and meta-optics hybrid imaging system designed for the mid-wave infrared spectrum (3-5 μm) to address the challenge of high-quality imaging in wide FOV applications. The system consists of only three refractive lenses and two metasurfaces (one functioning as a circular polarizer and the other as a phase element), with a total length of 29 mm. Through a detailed analysis of modulation transfer function curves and spot diagrams, the system achieves 178° FOV while maintaining exceptional imaging performance across a temperature range of -40 °C to 60 °C. The system demonstrates the potential for extending applications to other wavelengths and scenarios, thereby contributing to the advancement of high-performance compact optical systems.

Optimizing laser-induced deep etching technique for micromachining of NXT glass

Recent advancements in display technology have led to the development and diversification of complex glass materials. Among them, Corning's Lotus NXT glass offers excellent optical properties, high thermal stability, and dimensional accuracy, which are crucial for display applications. However, these characteristics make it difficult to apply pre-existing machining techniques developed for conventional glass materials directly to NXT glass. In this study, we used the laser-induced deep etching (LIDE) technique to fabricate micro holes in NXT glass. Various laser, chemical, and mechanical parameters were subjected to experimental analysis and optimization to achieve higher etching speed and aspect ratio. In this study, successful etching of Corning's Lotus NXT glass was achieved by optimizing laser parameters, including a wavelength of 1030 nm, a pulse energy of 45 µJ, a pulse count of 2 × 104, and a repetition rate of 40 kHz, combined with a chemical composition consisting of a 1:5 molar ratio of HF to HCl. This resulted in a high aspect ratio of ∼23:1 and an impressive etching speed of 1200 µm/h.

Scattering-Free and Fast Response Polymer Brush-Stabilized Liquid Crystals Beam Steering Using Surface-Initiated Polymerization Technique

Nonmechanical fast response optical beam steering technology is increasingly essential for telecommunications, imaging systems, optical sensing, displays, and military applications. Polymer network liquid crystal (PNLC) beam steering can achieve submillisecond response times but faces limitations due to scattering issues arising from the refractive index mismatch between the polymer network and the liquid crystals (LCs). In this article, we demonstrate a scattering-free, fast-response LC beam steering by using polymer brushes to stabilize the gradient refractive index. First, the initiator is incorporated into the alignment layer and the monomer is mixed into the LC layer. Surface-initiated polymerization (SIP) is then employed to grow the polymer brushes exclusively on the substrate's surface, thus confining the polymer network's growth to the LC bulk and reducing interfacial scattering. For polymer brush stabilized liquid crystal (PBSLC) beam steering device with a period size of 225 μm and a cell gap of 7.2 μm, the average transmission rate reaches 88% in the visible light spectrum with a haze value of only 6.91. The steering angle is 0.16, and the diffraction efficiency is 80.3%. When a voltage of 35 Vrms is applied, the primary energy can be tuned to the zeroth order, with a response time close to 1 ms. By cascading two PBSLC beam steering devices with opposite steering directions, the primary energy of the beam can be adjusted between zeroth, +1, and -1 order. This method requires only a UV light source, a precision displacement stage, a power supply, and a mask, avoiding the need for expensive equipment and complex electrode fabrication. By adjustment of the phase change period, step width, and number of steps during fabrication, the steering angles and diffraction efficiency of the PBSLC beam steering device can be easily controlled, highlighting its significant potential for industrial production.

A Rapid Fabrication Method of Large-Area MLAs with Variable Curvature for Retroreflectors Based on Thermal Reflow

Retroreflectors are an important optical component, but current retroreflector structures and manufacturing processes are relatively complex. This paper proposes a rapid, low-cost, large-area method for fabricating retroreflectors based on microlens arrays. Tunable microlens arrays with adjustable curvature, fill factor, and sizes were prepared using photolithography and thermal reflow techniques. Subsequently, a two-step nanoimprinting process was used to create a flexible reverse mold and transfer the structure onto the desired substrate. The microlens arrays, with a diameter of 30 μm, a period of 33 μm, a curvature radius ranging from 15.5 to 18.8 μm, and a fill factor ranging from 75.1% to 88.8%, were fabricated this way. In addition, the method also fabricated microlens arrays with diameters ranging from 10 to 80 μm. Retroreflectors were made by sputtering a layer of silver on the MLAs as a reflecting layer, and tests showed that the microlens-based retroreflector exhibited superior retroreflective performance with a wide-angle response of ±75°. Microlens-based retroreflectors have the advantages of simple operation and controllable profiles. The fabrication method in this paper is suitable for large-scale production, providing a new approach to retroreflector design.

Investigation into fabrication and optical characteristics of tunable optofluidic microlenses using two-photon polymerization

Optofluidic systems, integrating microfluidic and micro-optical technologies, have emerged as transformative tools for various applications, from molecular detection to flow cytometry. However, existing optofluidic microlenses often rely on external forces for tunability, hindering seamless integration into systems. This work presents an approach using two-photon polymerization (TPP) to fabricate inherently tunable microlens arrays, eliminating the need for supplementary equipment. The optofluidic design incorporates a three-layered structure enabling dynamic manipulation of refractive indices within microchannels, leading to tunable focusing characteristics. It is shown that the TPP fabricated optofluidic microlenses exhibit inherent tunable focal lengths, numerical apertures, and spot sizes without reliance on external forces. This work signifies some advancements in optofluidic technology, offering precise and tunable microlenses with potential applications in adaptive imaging and variable focal length microscopy.

Femtosecond laser printing-assisted etching tailored hard and brittle micro-convex surface

We report a femtosecond laser print-assisted dry etching technology for high-efficiency, high-quality, and tailored fabricating of a micro-convex surface (MCS) on hard and brittle materials. Liquid ultraviolet curing adhesive (UVCA) was transferred from a donor substrate to a receiving substrate by femtosecond laser-induced forward transfer, and the transferred microdroplet spontaneously has a smooth surface under the action of surface tension. And then an MCS with a high-quality surface was formed on hard and brittle materials by UV curing and dry etching. The effects of laser parameters and receiving substrate surface free energy on MCS morphology were investigated. According to the variation of the numerical aperture, the two methods to change the morphology of the MCS were divided into independent/joint regulation of diameter and height. We showed that a hexagonal array containing a variety of MCS morphologies can be fabricated on a fused silica by setting the appropriate parameters. And the fabrication time of an MCS in a large-area array was only 1.1 s.

360-degree directional micro prism array for tabletop flat-panel light field displays

Tabletop light field displays are compelling display technologies that offer stereoscopic vision and can present annular viewpoint distributions to multiple viewers around the display device. When employing the lens array to realize the of integral imaging tabletop light field display, there is a critical trade-off between the increase of the angular resolution and the spatial resolution. Moreover, as the viewers are around the device, the central viewing range of the reconstructed 3D images are wasteful. In this paper, we explore what we believe to be a new method for realizing tabletop flat-panel light field displays to improve the efficiency of the pixel utilization and the angular resolution of the tabletop 3D display. A 360-degree directional micro prism array is newly designed to refract the collimated light rays to different viewing positions and form viewpoints, then a uniform 360-degree annular viewpoint distribution can be accurately formed. In the experiment, a micro prism array sample is fabricated to verify the performance of the proposed tabletop flat-panel light field display system. One hundred viewpoints are uniformly distributed in the 360-degree viewing area, providing a full-color, smooth parallax 3D scene.