Crystalline-Amorphous Interface Coupling of Ni3S2/NiPx/NF with Enhanced Activity and Stability for Electrocatalytic Oxygen Evolution

Facile and scalable synthesis of Ni3S2/Fe3O4 nanoblocks as an efficient and stable electrocatalyst for oxygen evolution reaction

This study employed a one-step hydrothermal process to synthesize Ni3S2/Fe3O4 nanoblocks in situ on nickel foam (NF). The resulting Ni3S2/Fe3O4/NF catalyst demonstrates exceptional electrocatalytic activity for the oxygen evolution reaction (OER) and robust long-term stability. It achieves a low overpotential of only 220 mV for a current density of 10 mA cm-2 with a Tafel slope of 54.1 mV dec-1 and remains stable in 1.0 M KOH for 66 h. The binder-free self-supported three-dimensional nanoblocks enhance the reaction region and long-term stability. Electronic interactions between Fe3O4 and Ni3S2, coupled with heterogeneous interfaces, optimize the electronic structure, fostering the formation of highly reactive species. Density-functional theory (DFT) calculations confirm that Ni3S2/Fe3O4, with a heterogeneous interfacial structure, modulates the chemisorption of reaction intermediates on the catalyst surface, optimizing the Gibbs free energies (ΔG) of oxygen-containing intermediates. The synergistic effect between the two active materials within the heterogeneous structure enhances OER catalytic performance. This finding offers a valuable approach to designing efficient and stable OER electrocatalysts.

Application of Amorphous-Crystalline Coupling Materials in Electrocatalysis

Interface engineering has proven to be a highly efficient strategy for modulating the physicochemical properties of electrocatalysts and further enhancing their electrochemical performance in related energy applications. In this context, the newly proposed crystalline-amorphous (c-a) heterostructures with unusual atomic arrangements at interfaces show strong competitiveness. Nonetheless, few efforts have been made to reveal and summarize the structure-activity relationship at the two-phase interface and the corresponding electrocatalytic mechanism. This concept is devoted to comprehensively discussing the fundamental characteristics of crystalline-amorphous electrocatalysts and their application in the field of energy conversion with typical examples. In addition, the development prospects and opportunities of crystalline-amorphous heterostructure are summarized to provide potential development directions for other types of clean energy development.

3D nanostructured Ce-doped CoFe-LDH/NF self-supported catalyst for high-performance OER

Powder electrocatalysts for oxygen evolution reactions usually need adhesives for electrocatalytic performance tests, leading to the increase of resistance, reduction of catalyst loading, and easy stripping of the catalyst under long-time or high current operation. In this study, Ce-doped CoFe layered double hydroxides were uniformly grown on nickel foam by a one-step hydrothermal route. A nanostructured self-supported electrode Ce-CoFe-LDH/NF without adhesive was obtained directly, which has a regular nanoneedle morphology with a length of ∼1.2 μm and tip width of ∼20 nm. Adopting Ce3+ ions with a large radius to partially displace Fe3+ ions with a small radius produced lattice distortion and more defects in the host layer of CoFe-LDH, whereby possessing the great potential to enhance catalytic behaviors. Once used as an electrocatalyst for the oxygen evolution reaction, Ce-CoFe-LDH/NF shows an outstanding electrocatalytic performance, including an optimized overpotential of 225 mV at 10 mA cm-2, a decreased Tafel slope of 34.34 mV dec-1, and a low charge transfer impedance of 2.4 Ω in 1 M KOH electrolyte. Moreover, the overpotential of the working electrode increased by only 0.04 V after 24 hours and was maintained at a current density of 50 mA cm-2. These results demonstrate a low-cost strategy compared to using noble metal OER electrocatalysts. Thus, this study highlights a ready universal approach to fabricate high-performance supported catalysts for energy-related applications.