Continuous On-Site H2O2 Electrosynthesis via Two-Electron Oxygen Reduction Enabled by an Oxygen-Doped Single-Cobalt Atom Catalyst with Nitrogen Coordination

Understanding Advanced Transition Metal-Based Two Electron Oxygen Reduction Electrocatalysts from the Perspective of Phase Engineering

Non-noble transition metal (TM)-based compounds have recently become a focal point of extensive research interest as electrocatalysts for the two electron oxygen reduction (2e- ORR) process. To efficiently drive this reaction, these TM-based electrocatalysts must bear unique physiochemical properties, which are strongly dependent on their phase structures. Consequently, adopting engineering strategies toward the phase structure has emerged as a cutting-edge scientific pursuit, crucial for achieving high activity, selectivity, and stability in the electrocatalytic process. This comprehensive review addresses the intricate field of phase engineering applied to non-noble TM-based compounds for 2e- ORR. First, the connotation of phase engineering and fundamental concepts related to oxygen reduction kinetics and thermodynamics are succinctly elucidated. Subsequently, the focus shifts to a detailed discussion of various phase engineering approaches, including elemental doping, defect creation, heterostructure construction, coordination tuning, crystalline design, and polymorphic transformation to boost or revive the 2e- ORR performance (selectivity, activity, and stability) of TM-based catalysts, accompanied by an insightful exploration of the phase-performance correlation. Finally, the review proposes fresh perspectives on the current challenges and opportunities in this burgeoning field, together with several critical research directions for the future development of non-noble TM-based electrocatalysts.

Electronic structure modification of metal phthalocyanines by a carbon nanotube support for efficient oxygen reduction to hydrogen peroxide

An active and selective two-electron oxygen reduction reaction (2e- ORR) is required for efficient electrosynthesis of H2O2. This reaction can be promoted by metal phthalocyanines (MPcs), which serve as model catalysts with well-defined structures. MPc molecules have mostly been evaluated on conductive carbon-based substrates, including glassy carbon (GC) and carbon nanotubes (CNTs), yet their influence on the electrocatalytic properties is not well understood. This study demonstrated that the ORR activity per surface area was improved by up to 4-fold with MPc molecules supported on CNTs (MPc/CNTs, M = Co, Mn, and Fe) compared to MPc loaded directly on GC. Ultraviolet photoelectron spectroscopy and density functional theory calculations revealed that the CNTs modified the electronic structure of the MPc molecules to optimize the *OOH binding energy and boost the heterogeneous electron transfer rates. Detailed kinetic analysis enabled multiple reaction pathways to be decoupled to extract the metal-dependent intrinsic 2e-/4e- ORR activities. Finally, MPc/CNT catalysts were employed in an H2O2 electrosynthesis flow cell, which delivered an industrial-scale current density of -200 mA cm-2 and an H2O2 faradaic efficiency of 88.7 ± 0.6% with the CoPc/CNT catalyst in a neutral electrolyte.