Three-Dimensional Porous Si@SiOx/Ag/CN Anode Derived from Deposition Silicon Waste toward High-Performance Li-Ion Batteries

Enhancing Interfacial Interactions Through Microwave-Irradiated Reduction for the Recycling of Photovoltaic Silicon Waste for Lithium Storage

The application of micro-nano size photovoltaic waste silicon (wSi) as an anode material for lithium-ion battery holds significant practical potential; However, it faces a series of challenges related to the volume expansion of Si during cycling. In this study, a simple, efficient, and eco-friendly microwave method is proposed for the rapid preparation of graphene-coated silicon materials (wSi@rGO) in just a few seconds, in which graphene as the stable interface mitigates structural failure caused by significant volume expansion, enhances electron and ion conductivity, inhibits undesirable side reactions between silicon and electrolyte, and promotes the stability of solid electrolyte interface (SEI). Importantly, the instantaneous high temperature generated by microwaves facilitates the formation of interfacial SiC chemical bonds, which strengthen the interaction between Si and graphene, thereby reducing Si delamination. The wSi@rGO anode exhibits remarkable cycling stability, maintaining a specific capacity of 1100 mA h g-1 over 250 cycles. Furthermore, the assembled wSi@rGO//LiFePO4 full battery demonstrates robust performance, retaining a stable capacity of 150 mA h g-1 after 80 cycles at 0.5 C. This research not only demonstrates a straightforward and efficient microwave technique for synthesizing wSi@rGO anode materials, but also offers an environmentally friendly and economical pathway for recycling photovoltaic waste silicon, contributing positively to carbon peaking and carbon neutrality.

Enabling the Transport Dynamics and Interfacial Stability of Porous Si Anode Via Rigid and Flexible Carbon Encapsulation for High-Energy Lithium Storage

The stable electrode/electrolyte interface and fast electron/ion transport channel play important roles in boosting the rate performance and cycling life of lithium-ion batteries. Herein, a porous silicon/carbon composite (pSi@PC@MC) is presented by integrating hollow porous silicon (pSi) with pitch-derived carbon (PC) and dopamine-derived mesoporous carbon (MC), employing microporous zeolite as the silicon source. The finite element simulation first reveals the stress release effect of rigid and flexible carbon encapsulation on the hollow Si anode for lithium-ion storage. In situ and ex situ characterization results further elucidate that hybrid sp2/sp3 carbon coating greatly enhances the liquid/solid interface stability and the compatibility with the electrolyte, as well as facilitates the electron/ion transmission dynamics, achieving a uniform, stable, and LiF-rich SEI film, ultimately improving the lithium storage performance. As expected, the as-designed pSi@PC@MC anode delivers an impressive rate capability (756.6 mAh g-1 at 6 A g-1) and excellent cycling stability with a capacity of 1650 mAh g-1 after 300 cycles at 0.2 A g-1. Meanwhile, the pSi@PC@MC//NCM811 full-cell exhibits an outstanding cycling stability (75.8% capacity retention after 100 cycles). This study highlights the significance of rational porous design and effective hybrid carbon encapsulation for the development of fast-charging Si/carbon anodes.

Dramatic Enhancement Enabled by Introducing TiN into Bread-like Porous Si-Carbon Anodes for High-Performance and Safe Lithium Storage

Doping modifications and surface coatings are effective methods to slow volume dilatation and boost the conductivity in silicon (Si) anodes for lithium-ion batteries (LIBs). Herein, using low-cost ferrosilicon from industrial production as the energy storage material, a bread-like nitrogen-doped carbon shell-coated porous Si embedded with the titanium nitride (TiN) nanoparticle composite (PSi/TiN@NC) was synthesized by simple ball milling, etching, and self-assembly growth processes. Remarkably, the porous Si structure formed by etching the FeSi2 phase in ferrosilicon alloys can provide buffer space for significant volume expansion during lithiation. Highly conductive and stable TiN particles can act as stress absorption sites for Si and improve the electronic conductivity of the material. Furthermore, the nitrogen-doped porous carbon shell further helps to sustain the structural stability of the electrode material and boost the migration rate of Li-ions. Benefiting from its unique synergistic effect of components, the PSi/TiN@NC anode exhibits a reversible discharge capacity up to 1324.2 mAh g-1 with a capacity retention rate of 91.5% after 100 cycles at 0.5 A g-1 (vs fourth discharge). Simultaneously, the electrode also delivers good rate performance and a stable discharge capacity of 923.6 mAh g-1 over 300 cycles. This research can offer a potential economic strategy for the development of high-performance and inexpensive Si-based anodes for LIBs.

Purification and preparation of pure SiC with silicon cutting waste

Recycling silicon cutting waste (SCW) plays a pivotal role in reducing environmental impact and enhancing resource efficiency within the semiconductor industry. Herein SCW was utilized to prepare SiC and ultrasound-assisted leaching was investigated to purify the obtained SiC and the leaching factors were optimized. The mixed acids of HF/H2SO4 works efficiently on the removal of Fe and SiO2 due to that HF can react with SiO2 and Si and then expose the Fe to H+. The assistance of ultrasound can greatly improve the leaching of Fe, accelerate the leaching rate, and lower the leaching temperature. The optimal leaching conditions are HF-H2SO4 ratio of 1:3, acid concentration of 3 mol/L, temperature of 50 °C, ultrasonic frequency of 45 kHz and power of 210 W, and stirring speed of 300 rpm. The optimal leaching ratio of Fe is 99.38%. Kinetic analysis shows that the leaching process fits the chemical reaction-controlled model.

Stress-Relief Engineering in a N-Doped C-Modified Hierarchical Nanoporous Si Anode with a Microcurved Pore Wall Structure for Enhanced Lithium Storage

The commercialization of alloy-type anodes has been hindered by rapid capacity degradation due to volume fluctuations. To address this issue, stress-relief engineering is proposed for Si anodes that combines hierarchical nanoporous structures and modified layers, inspired by the phenomenon in which structures with continuous changes in curvature can reduce stress concentration. The N-doped C-modified hierarchical nanoporous Si anode with a microcurved pore wall (N-C@m-HNP Si) is prepared from inexpensive Mg-55Si alloys using a simple chemical etching and heat treatment process. When used as the anode for lithium-ion batteries, the N-C@m-HNP Si anode exhibits initial charge/discharge specific capacities of 1092.93 and 2636.32 mAh g-1 at 0.1 C (1 C = 3579 mA g-1), respectively, and a stable reversible specific capacity of 1071.84 mAh g-1 after 200 cycles. The synergy of the hierarchical porous structure with a microcurved pore wall and the N-doped C-modified layer effectively improves the electrochemical performance of N-C@m-HNP Si, and the effectiveness of stress-relief engineering is quantitatively analyzed through the theory of elastic bending of thin plates. Moreover, the formation process of Li15Si4 crystals, which causes substantial mechanical stress, is investigated using first-principles molecular dynamic simulations to reveal their tendency to occur at different scales. The results demonstrate that the hierarchical nanoporous structure helps to inhibit the transformation of amorphous LixSi into metastable Li15Si4 crystals during lithiation.