Porous Gradient Composite with Dependable Superhydrophobic Protection for Multifunctional Electromagnetic Interference Shielding

Magnetic-electric module design and fabrication of high performance electromagnetic interference shielding sandwich structure melamine foam composites with ultra-low reflection

The development of an efficient electromagnetic interference (EMI) shielding material that balances the paradoxical relationship between low thickness and ultra-low reflectivity is highly significant for mitigating secondary electromagnetic wave pollution. In this work, a sandwich structure consisting of thermoplastic composite, porous foam, and conductive film was meticulously designed, employing a modular assembly strategy. This design aims to tackle the challenge by optimally leveraging the inherent advantages of each individual layer, thereby enhancing the overall performance and functionality of the structure. The core design features a melamine foam framework impregnated with discontinuous copper/silver nanoparticles and carbonyl iron magnetic nanosheets serving as the middle layer which offers abundant pores and interfaces, contributing to dielectric and magnetic losses for electromagnetic waves. The synergistic effect between the top layer (thermoplastic polyurethane/carbonyl iron), the middle layer and the bottom layer (a conductive polyester fiber@copper@nickel) was investigated in terms of impedance matching and magnetic loss as well as reflective shielding. The composite exhibited a shielding effectiveness of 78.01 dB across the X-band (8.2-12.4 GHz) with a thickness of only 2.26 mm. A low-reflection bandwidth (R < 0.1) of 2.69 GHz was obtained which constitutes 64.04 % of the X-band. Importantly, the composite achieved a remarkably low reflectivity of 0.818 %, corresponding to a reflecting shielding effectiveness (SER) of merely 0.035 dB. A finite element analysis was conducted to elucidate the wave shielding mechanism. This research provides a dependable and straightforward approach for creating EMI composites with low thickness, ultra-low reflection, and robust shielding efficiency.

Petal-Shaped Graphene Porous Films with Enhanced Absorption-Dominated Electromagnetic Shielding Performance and Mechanical Properties

The absorption-dominated graphene porous materials, considered ideal for mitigating electromagnetic pollution, encounter challenges related to intricate structural design. Herein, petal-like graphene porous films with dendritic-like and honeycomb-like pores are prepared by controlling the phase inversion process. The theoretical simulation and experimental results show that PVP K30 modified on the graphene surface via van der Waals interactions promotes graphene to be uniformly enriched on the pore walls. Benefiting from the regulation of graphene distribution and the construction of honeycomb pore structure, when 15 wt % graphene is added, the porous film exhibits absorption-dominated electromagnetic shielding performance, compared with the absence of PVP K30 modification. The total electromagnetic shielding effectiveness is 24.1 dB, an increase of 170%; the electromagnetic reflection coefficient reduces to 2.82 dB; The thermal conductivity reaches 1.1 W/(m K), representing a 104% increase. In addition, the porous film exhibits improved mechanical properties, the tensile strength increases to 6.9 MPa, and the elongation at break increases by 131%. The method adopted in this paper to control the enrichment of graphene in the pore walls during the preparation of honeycomb porous films by the phase inversion method can avoid the agglomeration of graphene and improve the overall performance of the porous graphene porous films.

Multi-interfacial bridging engineering of flexible MXene film for efficient electromagnetic shielding and energy conversion

Accompanied by the progressive development of electronic equipment, excellent electromagnetic interference (EMI) shielding materials display a satisfying prospect in protecting electronic devices against electromagnetic pollution/radiation, while integrating energy conversion. Heretofore, it remains a conundrum to availably construct thin films with multi-interfacial bridging engineering as multifunctional shielding devices. To effectively achieve electromagnetic wave attenuation and integrate energy conversion, a co-mixed vacuum-assisted filtration strategy is designed to synthesize Au@MXene/cellulose nanocrystal/dodecylbenzenesulfonic acid-doped polyaniline (AMCP) films. Profited from the interfacial engineering, the total EMI shielding effectiveness (SE) can be increased by 27 % with the highest value of 67.9 dB. MXene with localized surface plasmon resonance characteristics gives the composite films good energy conversion performance, that is, the composite film can be rapidly heated up to 100 °C under the irradiation of an infrared lamp, and its surface temperature remains stable after continuous irradiation. Additionally, the infrared emissivity is as low as 0.173 within the 8-14 μm, which is necessary to adapt various application scenarios. Therefore, it is reliable that the AMCP films constructed by multicomponent offer a facile strategy for MXene-based EMI shielding devices with integration characteristics.