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Xu S, Emami A, Khaleghian M. Controlled Dry Adhesion of Bio-Inspired Fibrillar Polymers: Mechanics, Strategies, and Recent Advances. MATERIALS (BASEL, SWITZERLAND) 2025; 18:1620. [PMID: 40271871 PMCID: PMC11990900 DOI: 10.3390/ma18071620] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/09/2025] [Revised: 03/02/2025] [Accepted: 03/13/2025] [Indexed: 04/25/2025]
Abstract
Recent advancements in tunable adhesion technologies have broadened the scope of applications for bio-inspired fibrillar adhesives. This review highlights the latest developments in controlled adhesion mechanisms, with a focus on bio-inspired fibrillar systems. We examine key theoretical foundations and progress in controllable adhesion, including contact mechanics, contact splitting efficiency, fracture mechanics, and the interplay between adhesion and friction. Various factors influencing adhesion strength are discussed alongside optimization approaches and innovative designs that enhance performance. The review also covers recent research on switchable adhesion strategies, with an emphasis on methods for regulating surface contact, stress distribution, and shear force control. Finally, we identify the primary challenges and future directions in the field, outlining areas that require further exploration and technological development. This paper aims to provide a comprehensive overview of current advancements and offer insights to guide future research in the evolving field of tunable adhesion technologies.
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Affiliation(s)
- Shuo Xu
- Ingram School of Engineering, Texas State University, San Marcos, TX 78666, USA;
| | - Anahita Emami
- Ingram School of Engineering, Texas State University, San Marcos, TX 78666, USA;
| | - Meysam Khaleghian
- Department of Engineering Technology, Texas State University, San Marcos, TX 78666, USA
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Tian Y, Hou LX, Zhang XN, Du M, Zheng Q, Wu ZL. Engineering Tough Supramolecular Hydrogels with Structured Micropillars for Tunable Wetting and Adhesion Properties. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2024; 20:e2308570. [PMID: 38716740 DOI: 10.1002/smll.202308570] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/26/2023] [Revised: 03/06/2024] [Indexed: 10/01/2024]
Abstract
Soft-lithography is widely used to fabricate microstructured surfaces on plastics and elastomers for designable physical properties such as wetting and adhesions. However, it remains a big challenge to construct high-aspect-ratio microstructures on the surface of hydrogels due to the difficulty in demolding from the gel with low strength and stiffness. Demonstrated here is the engineering of tough hydrogels by soft-lithography to form well-defined micropillars. The mechanical properties of poly(acrylamide-co-methacrylic acid) hydrogels with dense hydrogen-bond associations severely depend on temperature, with Young's modulus increasing from 8.1 MPa at 15 °C to 821.8 MPa at -30 °C, enabling easy demolding at low temperatures. Arrays of micropillars are maintained on the surface of the gel, and can be used at room temperature when the gel restores soft and stretchable. The hydrogel also exhibits good shape-memory property, favoring tailoring the morphology with a switchable tilt angle of micropillars. Consequently, the hydrogel shows tunable wetting and adhesion properties, as manifested by varying contact angles and adhesion strengths. These surface properties can also be tuned by geometry and arrangement of micropillars. This facile strategy by harnessing tunable viscoelasticity of supramolecular hydrogels should be applicable to other soft materials, and broaden their applications in biomedical and engineering fields.
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Affiliation(s)
- Ye Tian
- Ministry of Education Key Laboratory of Macromolecular Synthesis and Functionalization, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou, 310058, China
- College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou, 310023, China
- Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education and Zhejiang Province, Hangzhou, 310023, China
| | - Li Xin Hou
- Ministry of Education Key Laboratory of Macromolecular Synthesis and Functionalization, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou, 310058, China
| | - Xin Ning Zhang
- Ministry of Education Key Laboratory of Macromolecular Synthesis and Functionalization, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou, 310058, China
| | - Miao Du
- Ministry of Education Key Laboratory of Macromolecular Synthesis and Functionalization, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou, 310058, China
| | - Qiang Zheng
- Ministry of Education Key Laboratory of Macromolecular Synthesis and Functionalization, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou, 310058, China
| | - Zi Liang Wu
- Ministry of Education Key Laboratory of Macromolecular Synthesis and Functionalization, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou, 310058, China
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Zhao J, Xia N, Zhang L. A review of bioinspired dry adhesives: from achieving strong adhesion to realizing switchable adhesion. BIOINSPIRATION & BIOMIMETICS 2024; 19:051003. [PMID: 38996419 DOI: 10.1088/1748-3190/ad62cf] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/09/2024] [Accepted: 07/12/2024] [Indexed: 07/14/2024]
Abstract
In the early twenty-first century, extensive research has been conducted on geckos' ability to climb vertical walls with the advancement of microscopy technology. Unprecedented studies and developments have focused on the adhesion mechanism, structural design, preparation methods, and applications of bioinspired dry adhesives. Notably, strong adhesion that adheres to both the principles of contact splitting and stress uniform distribution has been discovered and proposed. The increasing popularity of flexible electronic skins, soft crawling robots, and smart assembly systems has made switchable adhesion properties essential for smart adhesives. These adhesives are designed to be programmable and switchable in response to external stimuli such as magnetic fields, thermal changes, electrical signals, light exposure as well as mechanical processes. This paper provides a comprehensive review of the development history of bioinspired dry adhesives from achieving strong adhesion to realizing switchable adhesion.
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Affiliation(s)
- Jinsheng Zhao
- Department of Mechanical and Automation Engineering, The Chinese University of Hong Kong, Shatin NT, Hong Kong Special Administrative Region of China 999077, People's Republic of China
| | - Neng Xia
- Department of Mechanical and Automation Engineering, The Chinese University of Hong Kong, Shatin NT, Hong Kong Special Administrative Region of China 999077, People's Republic of China
| | - Li Zhang
- Department of Mechanical and Automation Engineering, The Chinese University of Hong Kong, Shatin NT, Hong Kong Special Administrative Region of China 999077, People's Republic of China
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Effect of electron irradiation on few-layer boron nitride nanosheets/polydimethylsiloxane composite inspired pillar. Chem Phys Lett 2022. [DOI: 10.1016/j.cplett.2021.139243] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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Friction behavior of gecko-inspired polydimethylsiloxane micropillar array with tailored Young’s modulus by incorporation of ZrO2 particles. Chem Phys Lett 2021. [DOI: 10.1016/j.cplett.2020.138202] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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Bowen LK, Johannes K, Zuetell E, Calahan KN, Edmundowicz SA, Long R, Rentschler ME. Patterned enteroscopy balloon design factors influence tissue anchoring. J Mech Behav Biomed Mater 2020; 111:103966. [PMID: 32810654 DOI: 10.1016/j.jmbbm.2020.103966] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/24/2020] [Revised: 06/27/2020] [Accepted: 06/30/2020] [Indexed: 12/22/2022]
Abstract
Balloon-assisted enteroscopy procedures allow visualization and intervention in the small intestine. These balloons anchor an endoscope and/or overtube to the small intestine, allowing endoscopists to plicate the small intestine over the overtube. This procedure can extend examination deeper into the small intestine than the length of the endoscope would allow with direct examination. However, procedures are often prolonged or incomplete due to balloon slippage. Enteroscopy balloons are pressure-limited to ensure patient safety and thus, improving anchoring without increasing pressure is essential. Patterning balloon exteriors with discrete features may enhance anchoring at the tissue-balloon interface. Here, the pattern design space is explored to determine factors that influence tissue anchoring. The anchoring ability of smooth versus balloons with patterned features is investigated by experimentally measuring a peak force required to induce slippage of an inflated balloon inside ex-vivo porcine small intestine. Stiffer materials, low aspect-ratio features, and pattern area/location on the balloons significantly increase peak force compared to smooth silicone balloons. Smooth latex balloons, used for standard enteroscopy, have the lowest peak force. This work demonstrates both a method to pattern curved surfaces and that a balloon with patterned features improves anchoring against a deformable, lubricated tissue interface.
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Affiliation(s)
- Leah K Bowen
- Department of Mechanical Engineering, ECME 114, 1111 Engineering Drive, University of Colorado Boulder, Boulder, CO, 80309, USA; Medical Scientist Training Program, 12631 E. 17th Avenue, AO1 Room 2601, Mail Stop B176, University of Colorado, Anschutz Medical Campus, Aurora, CO, 80045, USA.
| | - Karl Johannes
- Department of Mechanical Engineering, ECME 114, 1111 Engineering Drive, University of Colorado Boulder, Boulder, CO, 80309, USA.
| | - Emily Zuetell
- Department of Mechanical Engineering, ECME 114, 1111 Engineering Drive, University of Colorado Boulder, Boulder, CO, 80309, USA.
| | - Kristin N Calahan
- Department of Mechanical Engineering, ECME 114, 1111 Engineering Drive, University of Colorado Boulder, Boulder, CO, 80309, USA; BioFrontiers Institute, University of Colorado Boulder, UCB 596, Boulder, CO, 80309, USA.
| | - Steven A Edmundowicz
- Department of Medicine, Gastroenterology, University of Colorado, Anschutz Medical Campus, 12631 E. 17th Ave. B158, Aurora, CO, 80045, USA.
| | - Rong Long
- Department of Mechanical Engineering, ECME 114, 1111 Engineering Drive, University of Colorado Boulder, Boulder, CO, 80309, USA.
| | - Mark E Rentschler
- Department of Mechanical Engineering, ECME 114, 1111 Engineering Drive, University of Colorado Boulder, Boulder, CO, 80309, USA; Department of Surgery, University of Colorado Anschutz Medical Campus, 12631 E 17th Ave #6117, Aurora, CO, 80045, USA.
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Dong X, Zhao H, Wang Z, Ouzounian M, Hu TS, Guo Y, Zhang L, Xu Q. Gecko-inspired composite micro-pillars with both robust adhesion and enhanced dry self-cleaning property. CHINESE CHEM LETT 2019. [DOI: 10.1016/j.cclet.2019.07.007] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/19/2022]
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Simaite A, Spenko M. Evaluation of silicone elastomers as structural materials for microstructured adhesives. BIOINSPIRATION & BIOMIMETICS 2019; 14:046005. [PMID: 31075783 DOI: 10.1088/1748-3190/ab20e6] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/09/2023]
Abstract
Microstructured (sometimes referred to as gecko-like) adhesives have numerous advantages over flat films, especially for practical applications on non-ideal surfaces that may be uneven or contaminated with dust. However, due to interdependence among material surface and bulk properties, the best material to fabricate such adhesives is still unknown. In this work, we analyzed eleven commercially available silicone elastomers to evaluate their use as flat and microstructured adhesives to address multiple material related questions that may impact the choice of the 'best' material for microstructured dry adhesives. To illustrate the applicability of the measured properties to modeling microstructured surfaces, we use stalk-shaped microstructures, whose contact mechanics are well understood. We demonstrate that there is no correlation between the adhesion strength of flat and microstructured adhesives; while bulk dissipation is the most important factor influencing the adhesion strength of flat elastomers, after microstructurization, interface toughness becomes more important. Therefore, microstructured elastomers loaded with high surface energy additives may demonstrate higher adhesion than their flat counterparts. We also compare the adhesion of flat and microstructured silicone elastomers on rough substrates. In this case, we show that while flat elastomer adhesion decreases with increasing substrate roughness, microstructured silicone adhesion actually increases with increasing roughness up to 0.19 [Formula: see text]m. This is the first time an increase in adhesion strength on rough surfaces is reported for materials stiffer than 1.0 MPa.
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Affiliation(s)
- Aiva Simaite
- Illinois Institute of Technology, Mechanical, Materials and Aerospace Engineering, Chicago, IL 60616, United States of America
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Fischer SC, Levy O, Kroner E, Hensel R, Karp JM, Arzt E. Bioinspired polydimethylsiloxane-based composites with high shear resistance against wet tissue. J Mech Behav Biomed Mater 2016; 61:87-95. [DOI: 10.1016/j.jmbbm.2016.01.014] [Citation(s) in RCA: 22] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/15/2015] [Accepted: 01/18/2016] [Indexed: 11/25/2022]
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Bifunctional hairy silica nanoparticles as high-performance additives for lubricant. Sci Rep 2016; 6:22696. [PMID: 26936117 PMCID: PMC4776138 DOI: 10.1038/srep22696] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/03/2015] [Accepted: 02/18/2016] [Indexed: 12/31/2022] Open
Abstract
Bifunctional hairy silica nanoparticles (BHSNs), which are silica nanoparticles covered with alkyl and amino organic chains, were prepared as high-performance additives for lubricants. Compared with hairy silica nanoparticles covered by a single type of organic chain, binary hairy silica nanoparticles exhibit the advantages of both types of organic chains, which exhibit excellent compatibility with lubricants and adsorbability to metal surfaces. Nanoparticles with different ratios of amino and alkyl ligands were investigated. In comparison to an untreated lubricant, BHSNs reduce the friction coefficient and wear scar diameter by 40% and 60%, respectively. The wear mechanism of BHSNs was investigated, and the protective and filling effect of the nanoparticles improved because of collaboration of amino and alkyl ligands.
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