Intense Pulsed Light Sintering of CH3NH3PbI3 Solar Cells

Recent Advances in the Photonic Curing of the Hole Transport Layer, the Electron Transport Layer, and the Perovskite Layers to Improve the Performance of Perovskite Solar Cells

Perovskite solar cells (PSCs) have attracted increasing research interest, but their performance depends on both the choice of materials and the process used. The materials can typically be treated in solution, which makes them well suited for roll-to-roll processing methods, but their deposition under ambient conditions requires overcoming some challenges to improve stability and efficiency. In this review, we highlight the latest advancements in photonic curing (PC) for perovskite materials, as well as for hole transport layer (HTL) and electron transport layer (ETL) materials. We present how PC parameters can be used to control the optical, electrical, morphological, and structural properties of perovskite HTL and ETL layers. Emphasizing the significance of these advancements for perovskite solar cells could further highlight the importance of this research and underline its essential role in creating more efficient and sustainable solar technology.

High-Quality Hybrid Perovskite Thin Films by Post-Treatment Technologies in Photovoltaic Applications

Incredible progress in photovoltaic devices based on hybrid perovskite materials has been made in the past few decades, and a record-certified power conversion efficiency (PCE) of over 26% has been achieved in single-junction perovskite solar cells (PSCs). In the fabrication of high-efficiency PSCs, the postprocessing procedures toward perovskites are essential for designing high-quality perovskite thin films; developing efficient and reliable post-treatment techniques is very important to promote the progress of PSCs. Here, recent post-treatment technological reforms toward perovskite thin films are summarized, and the principal functions of the post-treatment strategies on the design of high-quality perovskite films have been thoroughly analyzed by dividing into two categories in this review: thermal annealing (TA)-related technique and TA-free technique. The latest research progress of the above two types of post-treatment techniques is summarized and discussed, focusing on the optimization of postprocessing conditions, the regulation of perovskite qualities, and the enhancement of device performance. Finally, an outlook of the prospect trends and future challenges for the fabrication of the perovskite layer and the production of highly efficient PSCs is given.

Annealing Engineering in the Growth of Perovskite Grains

Perovskite solar cells (PSCs) are a promising and fast-growing type of photovoltaic cell due to their low cost and high conversion efficiency. The high efficiency of PSCs is closely related to the quality of the photosensitive layer, and the high-quality light absorbing layer depends on the growth condition of the crystals. In the formation of high-quality crystals, annealing is an indispensable and crucial part, which serves to evaporate the solvent and drive the crystallization of the film. Various annealing methods have different effects on the promotion of the film growth process owing to the way they work. Here, this review will present a discussion of the growth puzzles and quality of perovskite crystals under different driving forces, and then explain the relationship between the annealing driving force and crystal growth. We divided the main current annealing methods into physical and chemical annealing, which has never been summarized before. The main annealing methods currently reported for crystal growth are summarized to visualize the impact of annealing design strategies on photovoltaic performance, while the growth mechanisms of thin films under multiple annealing methods are also discussed. Finally, we suggest future perspectives and trends in the industrial fabrication of PSCs in the future. The review promises industrial manufacturing of annealed PSCs. The review is expected to facilitate the industrial fabrication of PSCs.

Comparative Study of Radiative Heating Techniques for Fast Processing of Functional Coatings for Sustainable Energy Applications : Applications of radiative mechanisms in solar energy, battery storage and fuel cells

This study assesses the use of short wavelength radiative heating techniques such as near infrared (NIR), intense pulsed light (IPL) and ultraviolet (UV) heating for processing coatings in energy applications. It concentrates on the importance of investigating different radiative wavelengths to advance these technologies as scalable processes via reduced heating times. It illustrates the mechanisms by which these techniques can transform thin film materials: sintering, binder removal, drying and chemical reactions. It focuses on successful research applications and the methods used to apply these radiative mechanisms in solar energy, battery storage and fuel cells, while considering the materials suitable for such intentions. The purpose of this paper is to highlight to academics as well as industrialists some of the potential advantages and applications of radiative heating technologies.

Flashlight-Induced Strong Self-Adhesive Surface on a Nanowire-Impregnated Transparent Conductive Film

The flashlight annealing process has been widely used in the field of flexible and printed electronics because it can instantly induce chemical and structural modifications over a large area on an electronic functional layer in a subsecond time range. In this study, for the first time, we explored a straightforward method to develop strong self-adhesion on a metal nanowire-based flexible and transparent conductive film via flashlight irradiation. Nanowire interlocking, for strong mechanical bonding at the interface between the nanowires and polyamide film, was achieved by simple hot pressing. Then, by irradiating the nanowire-impregnated film with a flashlight, several events such as interdiffusion and melting of surface polymers could be induced along with morphological changes leading to an increase in the film surface area. As a result, the surface of the fabricated film exhibited strong interfacial interactions while forming intimate contact with the heterogeneous surfaces of other objects, thereby becoming strongly self-adhesive. This readily achievable, self-attachable, flexible, and transparent electrode allowed the self-interconnection of a light-emitting diode chip, and it was also compatible for various applications, such as defogging windows and transparent organic light-emitting diodes.

Intense pulsed light, a promising technique to develop molybdenum sulfide catalysts for hydrogen evolution

We have demonstrated a simple and scalable fabrication process for defect-rich MoS₂ directly from ammonium tetrathiomolybdate precursor using intense pulse light treatment in milliseconds durations. The formation of MoS₂ from the precursor film after intense pulsed light exposure was confirmed with XPS, XRD, electron microscopy and Raman spectroscopy. The resulting material exhibited high activity for the hydrogen evolution reaction (HER) in acidic media, requiring merely 200 mV overpotential to reach a current density of 10 mA cm^-2. Additionally, the catalyst remained highly active for HER over extended durability testing with the overpotential increasing by 28 mV following 1000 cycles. The roll-to-roll amenable fabrication of this highly-active material could be adapted for mass production of electrodes comprised of earth-abundant materials for water splitting applications.

Improvement of perovskite crystallinity by omnidirectional heat transfer via radiative thermal annealing

As promising photo-absorbing materials for photovoltaics, organic–inorganic hybrid perovskite materials such as methylammonium lead iodide and formamidinium lead iodide, have attracted lots of attention from many researchers. Among the various factors to be considered for high power conversion efficiency (PCE) in perovskite solar cells (PSCs), increasing the grain size of perovskite is most important. However, it is difficult to obtain a highly crystalline perovskite film with large grain size by using the conventional hot-plate annealing method because heat is transferred unidirectionally from the bottom to the top. In this work, we presented radiative thermal annealing (RTA) to improve the structural and electrical properties of perovskite films. Owing to the omnidirectional heat transfer, swift and uniform nuclei formation was possible within the perovskite film. An average grain size of 500 nm was obtained, which is 5 times larger than that of the perovskite film annealed on a hot-plate. This perovskite film led to an enhancement of photovoltaic performance of PSCs. Both short-circuit current density and PCE of the PSCs prepared by RTA were improved by 10%, compared to those of PSCs prepared by hot-plate annealing.

Perovskite solar cells produced by RTA demonstrate superior photovoltaic (PV) performances than those annealed on a hot plate.

Temperature, Crystalline Phase and Influence of Substrate Properties in Intense Pulsed Light Sintering of Copper Sulfide Nanoparticle Thin Films

Intense Pulsed Light sintering (IPL) uses pulsed, visible light to sinter nanoparticles (NPs) into films used in functional devices. While IPL of chalcogenide NPs is demonstrated, there is limited work on prediction of crystalline phase of the film and the impact of optical properties of the substrate. Here we characterize and model the evolution of film temperature and crystalline phase during IPL of chalcogenide copper sulfide NP films on glass. Recrystallization of the film to crystalline covellite and digenite phases occurs at 126 °C and 155 °C respectively within 2–7 seconds. Post-IPL films exhibit p-type behavior, lower resistivity (~10⁻³–10⁻⁴ Ω-cm), similar visible transmission and lower near-infrared transmission as compared to the as-deposited film. A thermal model is experimentally validated, and extended by combining it with a thermodynamic approach for crystal phase prediction and via incorporating the influence of film transmittivity and optical properties of the substrate on heating during IPL. The model is used to show the need to a-priori control IPL parameters to concurrently account for both the thermal and optical properties of the film and substrate in order to obtain a desired crystalline phase during IPL of such thin films on paper and polycarbonate substrates.

Advanced Photonic Processes for Photovoltaic and Energy Storage Systems

Solar-energy harvesting through photovoltaic (PV) conversion is the most promising technology for long-term renewable energy production. At the same time, significant progress has been made in the development of energy-storage (ES) systems, which are essential components within the cycle of energy generation, transmission, and usage. Toward commercial applications, the enhancement of the performance and competitiveness of PV and ES systems requires the adoption of precise, but simple and low-cost manufacturing solutions, compatible with large-scale and high-throughput production lines. Photonic processes enable cost-efficient, noncontact, highly precise, and selective engineering of materials via photothermal, photochemical, or photophysical routes. Laser-based processes, in particular, provide access to a plethora of processing parameters that can be tuned with a remarkably high degree of precision to enable innovative processing routes that cannot be attained by conventional approaches. The focus here is on the application of advanced light-driven approaches for the fabrication, as well as the synthesis, of materials and components relevant to PV and ES systems. Besides presenting recent advances on recent achievements, the existing limitations are outlined and future possibilities and emerging prospects discussed.

Thermal engineering of FAPbI3 perovskite material via radiative thermal annealing and in situ XRD

Lead halide perovskites have emerged as successful optoelectronic materials with high photovoltaic power conversion efficiencies and low material cost. However, substantial challenges remain in the scalability, stability and fundamental understanding of the materials. Here we present the application of radiative thermal annealing, an easily scalable processing method for synthesizing formamidinium lead iodide (FAPbI₃) perovskite solar absorbers. Devices fabricated from films formed via radiative thermal annealing have equivalent efficiencies to those annealed using a conventional hotplate. By coupling results from in situ X-ray diffraction using a radiative thermal annealing system with device performances, we mapped the processing phase space of FAPbI₃ and corresponding device efficiencies. Our map of processing-structure-performance space suggests the commonly used FAPbI₃ annealing time, 10 min at 170 °C, can be significantly reduced to 40 s at 170 °C without affecting the photovoltaic performance. The Johnson-Mehl-Avrami model was used to determine the activation energy for decomposition of FAPbI₃ into PbI₂.

Processing is crucial to ensure material quality and stability in perovskite solar cells. Here, Pool et al. develop a scalable infrared annealing method and use in situ XRD to map the processing phase space relative to the device efficiency. This provides a tool to determine processing requirements.

Nanoscale-shape-mediated coupling between temperature and densification in intense pulsed light sintering

In intense pulsed light sintering (IPL), pulsed large-area visible light from a xenon lamp is absorbed by nanoparticle films or patterns and converted to heat, resulting in rapid sintering of the nanoparticles. This work experimentally characterizes IPL of silver nanoparticle films. A newly observed turning point in the evolution of film temperature during IPL is correlated to the observation, in literature and in this work, that film densification levels off beyond a critical pulse fluence and number of pulses. A computational model is developed that couples electromagnetic finite element analysis, heat transfer models and densification models to predict the evolution of film temperature and density during IPL. This model is able to capture the experimentally observed turning point in temperature during IPL, whereas current models of IPL are unable to do so. It is shown that the temperature turning point occurs due to a coupling between optical absorption and densification in the nanoparticle film, mediated by a change in nanoscale shape of the deposited nanoparticles due to interparticle neck growth. Further, it is found that the optical fluence per pulse has a greater effect on the achievable film density in IPL, as compared to the number of pulses.