Hierarchical Porous Zeolite Structures for Pressure Swing Adsorption Applications

Endowing Covalent Organic Frameworks with Photoresponsive Active Sites for Controllable Propylene Adsorption

Photoresponsive covalent organic frameworks (PCOFs) have emerged as attractive candidates for adsorption, but it is challenging to construct PCOF adsorbents due to structural order loss of covalent organic frameworks (COFs) after introducing photoresponsive motifs and/or tedious steps of postmodification. Here, a facile strategy is developed, by dispersing photoresponsive metal-organic polyhedra (PMOP) into COFs, to endow COFs with photoresponsive adsorption sites. As a proof-of-concept study, a COF with pore size of 4.5 nm and PMOP with suitable molecular size (4.0 and 3.1 nm for trans and cis configuration, respectively) are selected to meet the requirements of proper accommodation space, good guest dispersion, and free isomerization. The structure of COF is well preserved after introducing PMOPs. Interestingly, the obtained photoresponsive host-guest composite (PHGC) adsorbents exhibit photomodulated adsorption capacity on propylene (C₃ H₆ ) and the change in adsorption capacity can reach up to 43.3% and is stable during multiple cycles. Density functional theory calculations reveal that visible-light irradiation drives the azobenzene motifs in PHGCs to the trans configuration and the adsorption sites are fully open and interact with C₃ H₆ . UV-light irradiation makes the azobenzene motifs transform to the cis configuration, leading to the shield of the adsorption sites and the consequent release of C₃ H₆ .

Covalent organic frameworks (COFs): a promising CO2 capture candidate material

Covalent organic frameworks (COFs) are an emerging kind of porous crystal material.

Comparison of three different structures of zeolites prepared by template-free hydrothermal method and its CO2 adsorption properties

In this study, zeolite sodalite SOD (50NaO₂:Al₂O₃:5SiO₂), zeolite LTA (2NaO₂:Al₂O₃:1.926SiO₂) and zeolite FAU (16NaO₂:Al₂O₃:4SiO₂) of different structures were synthesized successfully through simple conventional hydrothermal crystallization technique without using any template agent. Morphological analysis of three different types of zeolites revealed that the samples exhibit three different shapes such as the "Raspberry-like", "Dice" cube like and "Octahedral" shaped morphology respectively. The thermal stability was found to be about 4.8%, 14.6% and 20.5% for the synthesized zeolites SOD, LTA and FAU respectively. From the N₂ adsorption-desorption studies, it was observed that adsorption types IV and I correspond to the synthesized samples. CO₂ adsorption by the synthesized zeolite SOD, LTA and FAU were examined in the pressure range from 0 to 101.325 kPa at a constant temperature of 297.15 K. The highest adsorption capacity of 3.7 mmol/g was obtained for zeolite FAU. The synthesized zeolite was studied using a nonlinear regression curve fit to determine the adsorption isotherm model using Langmuir and Freundlich isotherm model. It has been found that the synthesized zeolites have a large electric field gradient due to which they can strongly adsorb quadrupole of CO₂ molecules.

Modification and Functionalization of Zeolites for Curcumin Uptake

This work shows that hierarchical zeolites are promising systems for the delivery of biologically relevant hydrophobic substances, such as curcumin. The validity of using piperine as a promoter of curcumin adsorption was also evaluated. The use of pure curcumin is not medically applicable due to its low bioavailability and poor water solubility. To improve the undesirable properties of curcumin, special carriers are used to overcome these shortcomings. Hierarchical zeolites possessing secondary mesoporosity are used as pharmaceutical carrier systems for encapsulating active substances with low water solubility. This porosity facilitates access of larger reagent molecules to the active sites of the material, preserving desirable adsorption properties, acidity, and crystallinity of zeolites. In this work, methods are proposed to synthesize hierarchical zeolites based on a commercial FAU-type zeolite. Studies on the application and adsorption kinetics of curcumin using commercial FAU-type zeolite and hierarchical zeolites based on commercial FAU-type zeolite are also included.

Ultrasound-assisted regeneration of activated alumina/water adsorption pair for drying and dehumidification processes

Desorption processes are important part of all processes which involve utilization of solid adsorbents and are inherently energy-intensive. Here we investigate how those energy requirements can be reduced through the application of ultrasound for the activated alumina/water adsorption pair. To analyze the energy-saving characteristics of ultrasound, the ultrasonic-power-to-total power ratios of 0.2, 0.25, 0.4 and 0.5 were investigated and the results compared with those of no ultrasound at the same total input power. Duplicate experiments were performed at three nominal frequencies of 28, 40 and 80 kHz to observe the influence of frequency on regeneration dynamics. Regarding moisture removal, the highest desorption was achieved at the lowest ultrasonic-to-total power ratio corresponding to about 27% reduction in energy consumption. A nonlinear inverse proportionality was observed between the effectiveness of ultrasound and the frequency at which it is applied. Regarding regeneration temperature, application of ultrasound at higher ultrasonic-to-total power ratios of 0.4 and 0.5 reduces the regeneration temperature without taking a toll on desorption. Based on the variation of desorption dynamics with ultrasonic power and frequency, a novel ultrasound-enhanced desorption mechanism involving adsorbate surface energy is proposed and a relationship between acoustically induced strain and adsorbate surface energy is introduced. An analytical model that describes the desorption process is developed based on the experimental data. From this a novel efficiency metric is proposed, which can be employed to justify incorporating ultrasound in regeneration and drying processes.

Characterization of Nanoporous Materials

Detailed analysis of textural properties, e.g., pore size and connectivity, of nanoporous materials is essential to identify correlations of these properties with the performance of gas storage, separation, and catalysis processes. The advances in developing nanoporous materials with uniform, tailor-made pore structures, including the introduction of hierarchical pore systems, offer huge potential for these applications. Within this context, major progress has been made in understanding the adsorption and phase behavior of confined fluids and consequently in physisorption characterization. This enables reliable pore size, volume, and network connectivity analysis using advanced, high-resolution experimental protocols coupled with advanced methods based on statistical mechanics, such as methods based on density functional theory and molecular simulation. If macro-pores are present, a combination of adsorption and mercury porosimetry can be useful. Hence, some important recent advances in understanding the mercury intrusion/extrusion mechanism are discussed. Additionally, some promising complementary techniques for characterization of porous materials immersed in a liquid phase are introduced.

In Silico Screening of Zeolites for High-Pressure Hydrogen Drying

According to the ISO 14687-2:2019 standard, the water content of H₂ fuel for transportation and stationary applications should not exceed 5 ppm (molar). To achieve this water content, zeolites can be used as a selective adsorbent for water. In this work, a computational screening study is carried out for the first time to identify potential zeolite frameworks for the drying of high-pressure H₂ gas using Monte Carlo (MC) simulations. We show that the Si/Al ratio and adsorption selectivity have a negative correlation. 218 zeolites available in the database of the International Zeolite Association are considered in the screening. We computed the adsorption selectivity of each zeolite for water from the high-pressure H₂ gas having water content relevant to vehicular applications and near saturation. It is shown that due to the formation of water clusters, the water content in the H₂ gas has a significant effect on the selectivity of zeolites with a helium void fraction larger than 0.1. Under each operating condition, five most promising zeolites are identified based on the adsorption selectivity, the pore limiting diameter, and the volume of H₂ gas that can be dried by 1 dm³ of zeolite. It is shown that at 12.3 ppm (molar) water content, structures with helium void fractions smaller than 0.07 are preferred. The structures identified for 478 ppm (molar) water content have helium void fractions larger than 0.26. The proposed zeolites can be used to dry 400-8000 times their own volume of H₂ gas depending on the operating conditions. Our findings strongly indicate that zeolites are potential candidates for the drying of high-pressure H₂ gas.

Three-Dimensional-Printed Core-Shell Structured MFI-Type Zeolite Monoliths for Volatile Organic Compound Capture under Humid Conditions

Crystalline aluminosilicate zeolites with high sorption capacity and low production cost have been recognized as a promising adsorbent for volatile organic compound (VOC) capture. However, the ubiquitous water vapor in the VOC streams may compete with VOCs during the practical separation process because of the hydrophilic property of aluminosilicate zeolites. Herein, a self-supporting core-shell structured MFI-type zeolite monolith was fabricated by 3D-printing aluminosilicate ZSM-5 zeolites as the core, followed by coating silicalite-1 zeolites as a hydrophobic shell via post-hydrothermal crystallization. Natural sepiolite nanofibers (SNFs) were employed as printing ink additives for reinforcing the mechanical stability of 3D-printed ZSM-5 monoliths. Colloidal silica was also introduced into the printing inks, affording continuous growth of silicalite-1 layers (with a thickness of ∼200 nm) over ZSM-5 crystals. Such core-shell structured MFI-type zeolite monoliths exhibited superior dynamic adsorption performance for toluene at 298 K under humid conditions (relative humidity: 50%), with a saturated adsorption capacity of 44.3 mg/g. This work provides a facile strategy for designing self-supporting zeolite monoliths with core-shell architectures for adsorption/separation and other advanced applications.

Porous, flexible, and core-shell structured carbon nanofibers hybridized by tin oxide nanoparticles for efficient carbon dioxide capture

HYPOTHESIS

Carbon based nanofibrous materials are considered to be promising sorbents for the CO₂ capture and storage. However, the precise control of porous structure with flexibility still remains a challenging task. In this research, we report a simple strategy to develop tin oxide (SnO₂) embedded, flexible and highly porous core-shell structured carbon nanofibers (CNFs) derived from polyacrylonitrile (PAN)/polyvinylidene fluoride (PVDF) core-shell nanofibers.

EXPERIMENT

PAN/PVDF core-shell solutions were electrospun using co-axial electrospinning process. The as spun PAN core, and PVDF shell, with an appropriate amount of SnO₂, fibers were stabilized followed by carbonization to develop SnO₂ embedded highly porous and flexible core-shell structured CNFs.

FINDINGS

The optimized CNFs membrane shows a prominent CO₂ capture capacity of 2.6 mmol g^-1 at room temperature, excellent CO₂ selectivity than N₂, and a remarkable cyclic stability. After 20 adsorption-desorption cycles, the CO₂ capture capacity retains >95% of the preliminary value showing the long-term stability and practical worth of the final product. The loading of SnO₂ nanoparticles in the carbon matrix not only enhanced the thermal stability of the precursor nanofibers, their surface characteristics, and porous structure to capture CO₂ molecules, but also improves the flexibility of the CNFs by serving as a plasticizer for single-fiber-crack connection. Meaningfully, the flexible SnO₂ embedded core-shell CNFs with excellent structural stability can prevail the limitations of annihilation and collapse of structures for conventional adsorbents, which makes them strongly useful and applicable. This research introduces a new route to produce highly porous and flexible materials as solid adsorbents for CO₂ capture.

Fabricating Mechanically Robust Binder-Free Structured Zeolites by 3D Printing Coupled with Zeolite Soldering: A Superior Configuration for CO2 Capture

3D-printing technology is a promising approach for rapidly and precisely manufacturing zeolite adsorbents with desirable configurations. However, the trade-off among mechanical stability, adsorption capacity, and diffusion kinetics remains an elusive challenge for the practical application of 3D-printed zeolites. Herein, a facile "3D printing and zeolite soldering" strategy is developed to construct mechanically robust binder-free zeolite monoliths (ZM-BF) with hierarchical structures, which can act as a superior configuration for CO2 capture. Halloysite nanotubes are employed as printing ink additives, which serve as both reinforcing materials and precursor materials for integrating ZM-BF by ultrastrong interfacial "zeolite-bonds" subjected to hydrothermal treatment. ZM-BF exhibits outstanding mechanical properties with robust compressive strength up to 5.24 MPa, higher than most of the reported structured zeolites with binders. The equilibrium CO2 uptake of ZM-BF reaches up to 5.58 mmol g-1 (298 K, 1 bar), which is the highest among all reported 3D-printed CO2 adsorbents. Strikingly, the dynamic adsorption breakthrough tests demonstrate the superiority of ZM-BF over commercial benchmark zeolites for flue gas purification and natural gas and biogas upgrading. This work introduces a facile strategy for designing and fabricating high-performance hierarchically structured zeolite adsorbents and even catalysts for practical applications.

Ultrahigh Metal-Organic Framework Loading and Flexible Nanofibrous Membranes for Efficient CO2 Capture with Long-Term, Ultrastable Recyclability

In the global transition to a sustainable low-carbon economy, CO₂ capture and storage technology plays a key role in reducing emissions. Metal-organic frameworks (MOFs) are crystalline materials with ultrahigh porosity, tunable pore size, and rich functionalities, holding the promise for CO₂ capture. However, the intrinsic fragility and depressed processability of MOF crystals make the fabrication of the flexible MOF nanofibrous membrane (NFM) rather challenging. Herein, we demonstrate an effective strategy for the versatile preparation of self-supported and flexible HKUST-1 NFM with ultrahigh HKUST-1 loading (up to 82 wt %) and stable and uniform HKUST-1 growth through the combination of electrospinning, multistep seeded growth, and activation process. The loading rate of MOF is the highest level among the reported analogues. Significantly, the HKUST-1 NFM exhibits a prominent CO₂ adsorption capacity of 3.9 mmol g^-1, good CO₂/N₂ selectivity, and remarkable recyclability. The CO₂ capacity retains ∼95% (3.7 mmol g^-1) of the initial value after 100 adsorption-desorption cycles, indicating that the HKUST-1 NFM has long-term and ultrastable recyclability and a significant practical value. Thus, the low-cost and scalable production pathway is able to convert MOF particles into self-supported and flexible NFMs, and thereby, they are better applied to the efficient postcombustion CO₂ capture.

Straightforward Processing Route for the Fabrication of Robust Hierarchical Zeolite Structures

Strong hierarchical porous zeolite structures are prepared by a sol-gel method using freeze gelation. Instead of conventional binders in powder form, such as bentonite or kaolin, it has been proven that using a freeze gelation method based on a colloidal silica sol is a more straightforward and easier-to-use-approach in fabricating highly mechanically stable zeolite monoliths. The resulting zeolite slurries possess superior rheological properties (not being pseudoplastic) and show low viscosities. This low viscosity of the slurry enables an increase in the solid content without compromising the extraordinary good flow behavior for casting applications. Additionally, in comparison to conventional powdery binders, zeolite samples prepared by using a colloidal silica sol exhibit a significantly higher mechanical strength. This mechanical strength can be further improved by either increasing the zeolite content or increasing the silica to zeolite ratio. Increasing the zeolite content leads to an increased volumetric adsorption capacity for CO₂ as the test gas, resulting from the increased amount of zeolite particles per unit volume. In addition, a higher solid content of the zeolite monoliths leads to higher compression strengths, while showing the same elastic deformation and brittle failure characteristics. In turn, increasing the silica to zeolite ratio does not affect the volumetric adsorption capacity for CO₂. Nevertheless, higher silica contents lead to a significant increase in the elastic deformation and absorbed work until failure. Therefore, the proposed processing route based on freeze gelation presents an easy and unique tool to tune the mechanical and gas adsorptive properties of hierarchically structured zeolite monoliths, according to the application requirements.

Applying Alkyl-Chain Surface Functionalizations in Mesoporous Inorganic Structures: Their Impact on Gas Flow and Selectivity Depending on Temperature

Porous inorganic capillary membranes are prepared to serve as model structures for the experimental investigation of the gas transport in functionalized mesopores. The porous structures possess a mean pore diameter of 23 nm which is slightly reduced to 20 nm after immobilizing C₁₆-alkyl chains on the surface. Gas permeation measurements are performed at temperatures ranging from 0 to 80 °C using Ar, N₂, and CO₂. Nonfunctionalized structures feature a gas transport according to Knudsen diffusion with regard to gas flow and selectivity. After C₁₆-functionalization, the gas flow is reduced by a factor of 10, and the ideal selectivities deviate from the Knudsen theory. CO₂ adsorption measurements show a decrease in total amount of adsorbed gas and isosteric heat of adsorption. It is hypothesized that the immobilized C₁₆-chains sterically influence the gas transport behavior without a contribution from adsorption effects. The reduced gas flow derives from an additional surface resistance caused by the C₁₆-chains spacially limiting the adsorption and desorption directions for gas molecules propagating through the structure, resulting in longer diffusion paths. In agreement, the gas flow is found to correlate with the molecular diameter of the gas species (CO₂ < Ar < N₂) increasing the resistance for larger molecules. This affects the ideal selectivities with the relation [Formula: see text]. The influence on selectivity increases with increasing temperature which leads to the conclusion that the temperature induced movement of the C₁₆-chains is responsible for the stronger interaction between gas molecules and surface functional groups.