Synthesis of Cubic-Shaped Pt Particles with (100) Preferential Orientation by a Quick, One-Step and Clean Electrochemical Method

Facet-controlled electrosynthesis of nanoparticles by combinatorial screening in scanning electrochemical cell microscopy

Controlled synthesis of faceted nanoparticles on surfaces without explicit use of ligands has gained attention due to their promising applications in electrocatalysis and chemical sensing. Electrodeposition is a desirable method; however, precise control over their size, spatial distribution, and morphology requires extensive optimization. Here, we report the spatially resolved synthesis of shape-controlled Pt nanoparticles and fast screening of synthesis conditions in scanning electrochemical cell microscopy (SECCM) with pulse potentials. The screening is performed on isolated ∼μm2 areas in SECCM, enabling multiple experimental conditions to be evaluated in a single mapping experiment. The screening reveals that the formation of (100) facets in Pt nanoparticles is sensitive to the upper and lower potential limits of the square-wave potential pulse. The facet selectivity is attributed to a facet-dependent migration effect influenced by the concurrent hydrogen evolution reaction during Pt deposition. Moreover, the density and size of nanoparticles can be controlled. This approach offers a pathway toward automated synthesis and characterization of faceted metallic nanoparticles, providing opportunities for advancements in electrocatalysis and sensor development.

Surface Structure Engineering of PtPd Nanoparticles for Boosting Ammonia Oxidation Electrocatalysis

Achieving high catalytic ammonia oxidation reaction (AOR) performance of Pt-based catalysts is of paramount significance for the development of direct ammonia fuel cells (DAFCs). However, the high energy barrier of dehydrogenation of *NH₂ to *NH and easy deactivation by *N on the Pt surface make the AOR show sluggish kinetics. Here, we have put forward an alloying and surface modulation tactic to optimize Pt catalysts. Several spherical PtM (M = Co, Ni, Cu, and Pd) binary nanoparticles were controllably loaded on reduced graphene oxide (rGO). Among others, spherical PtPd nanoparticles displayed the most efficient catalytic activity. Further surface engineering of PtPd nanoparticles with a cubic-dominant structure has resulted in dramatic AOR activity improvements. The optimized ⁽¹⁰⁰⁾Pt₈₅Pd₁₅/rGO exhibited a low onset potential (0.467 V vs reversible hydrogen electrode (RHE)) and high peak mass activity (164.9 A g^-1), much better than commercial Pt/C. Nevertheless, a short-term stability test along with morphology, structure, and composition characterizations indicate that the leaching of Pd atoms from PtPd alloy nanoparticles, their structure transformations, and the possible poisoning effects by the N-containing intermediates could result in the catalyst's activity loss during the AOR electrocatalysis. A temperature-dependent electrochemical test confirmed a reduced activation energy (∼12 kJ mol^-1 decrease) of cubic-dominant PtPd compared to Pt/C. Density functional theory calculations further demonstrated that Pd atoms in Pt decrease the reaction energy barrier of electrochemical dehydrogenation of *NH₂ to *NH, resulting in an excellent catalytic activity for the AOR.

Clean Electrochemical Synthesis of Pd–Pt Bimetallic Dendrites with High Electrocatalytic Performance for the Oxidation of Formic Acid

Pd–Pt bimetallic catalysts with a dendritic morphology were in situ synthesized on the surface of a carbon paper via the facile and surfactant-free two step electrochemical method. The effects of the frequency and modification time of the periodic square-wave potential (PSWP) on the morphology of the Pd–Pt bimetallic catalysts were investigated. The obtained Pd–Pt bimetallic catalysts with a dendritic morphology displayed an enhanced catalytic activity of 0.77 A mg⁻¹, almost 2.5 times that of the commercial Pd/C catalyst reported in the literature (0.31 A mg⁻¹) in acidic media. The enhanced catalytic activity of the Pd–Pt bimetallic catalysts with a dendritic morphology towards formic acid oxidation reaction (FAOR) was not only attributed to the large number of atomic defects at the edges of dendrites, but also ascribed to the high utilization of active sites resulting from the “clean” electrochemical preparation method. Besides, during chronoamperometric testing, the current density of the dendritic Pd–Pt bimetallic catalysts for a period of 3000 s was 0.08 A mg⁻¹, even four times that of the commercial Pd/C catalyst reported in the literature (about 0.02 A mg⁻¹).

Insight towards Nucleation Mechanism and Change in Morphology for Nanostructured Platinum Thin Film Directly Grown on Carbon Substrate via Electrochemical Deposition

Nanocrystalline platinum with different morphologies is synthesized via electrochemical deposition technique. The nucleation mechanism and its structural effect over the electrodeposited Pt on carbon electrodes have been systematically studied. Powder X-ray diffraction, X-ray photoelectron spectroscopy, and field-emission scanning electron microscopy are employed to study nucleation, oxidation states, and Pt structure growth on a carbon electrode. This study reports significant development of Pt metal nanoparticles with different morphologies such as a sphere, flower, core-flower, and rod-like structure directly fabricated on carbon electrode while tuning the deposition parameters such as current density, time, temperature, pH during the deposition process. The proposed electrochemical route represents a superior fabrication procedure for large-scale electrode fabrication compared to a conventional method for preparing membrane electrode assemblies for fuel cell stacks.

Transport of Colloidal Particles in Microscopic Porous Medium Analogues with Surface Charge Heterogeneity: Experiments and the Fundamental Role of Single-Bead Deposition

Understanding colloid transport in subsurface environments is challenging because of complex interactions among colloids, groundwater, and porous media over several length scales. Here, we report a versatile method to assemble bead-based microfluidic porous media analogues with chemical heterogeneities of different configurations. We further study the transport of colloidal particles through a family of porous media analogues that are randomly packed with oppositely charged beads with different mixing ratios. We recorded the dynamics of colloidal particle deposition at the level of single grains. From these, the maximum surface coverage (θ_max = 0.051) was measured directly. The surface-blocking function and the deposition coefficient (k_pore = 3.56 s^-1) were obtained. Using these pore-scale parameters, the transport of colloidal particles was modeled using a one-dimensional advection-dispersion-deposition equation under the assumption of irreversible adsorption between oppositely charged beads and colloids, showing very good agreement with experimental breakthrough curves and retention profiles at the scale of the entire porous medium analogue. This work presents a new approach to fabricate chemically heterogeneous porous media in a microfluidic device that enables the direct measurement of pore-scale colloidal deposition. Compared with the conventional curve-fitting method for deposition constant, our approach allows quantitative prediction of colloidal breakthrough and retention via coupling of direct pore-scale measurements and an advection-dispersion-deposition model.

The role of polyvinylpyrrolidone (PVP) as a capping and structure-directing agent in the formation of Pt nanocubes

In this work, we have investigated the specific role of PVP and Ag⁺ ions in the formation of platinum nanocubes (NCs) in polyol synthesis. Various characterization techniques such as transmission electron microscopy (TEM), Fourier transform infrared (FTIR) spectroscopy and X-ray photoelectron spectroscopy (XPS) were employed to unravel the effects of PVP and Ag⁺ ion concentrations on the monodispersity and particle size of the obtained Pt NCs. Very interestingly, we have already fabricated Pt NCs with similar monodispersity and particle size using only 0.4 M PVP (absence of Ag⁺ ions). Furthermore, the dispersity of the Pt NCs strongly depends on the initial PVP concentration. This observation underscores the important role of PVP during the NC formation processes by controlling the relative growth rates along the <100> direction with respect to those of the <111>. Time-resolved experiments show that the formation and growth of Pt NCs are much faster in the absence of Ag⁺ ions than with Ag⁺ ions, which can be explained by the enhanced growth rate along the <100> direction or/and the suppression of the growth rate along the <111>. Electronic interactions between the chemisorbed pyrrolidone ring of the PVP and Pt surface are revealed from the XPS and FTIR data, showing a negative shift of the binding energy of N 1s and a red shift of the Pt-CO vibration band. From our experimental results, we propose extended formation and growth mechanisms based on PVP as the main structure-directing agent. Our model indicates that the aliphatic chains of PVP forming a multi-layer shell influence the mass transport of precursor ions to the initial Pt seed to control the growth rate of Pt NCs with exposed {100} planes. Altogether, we provide a simple, efficient and resource-friendly synthetic guideline for the preparation of nano-sized Pt NCs with high monodispersity and high purity.

Shape-controlled metal nanoparticles for electrocatalytic applications

The application of shape-controlled metal nanoparticles is profoundly impacting the field of electrocatalysis. On the one hand, their use has remarkably enhanced the electrocatalytic activity of many different reactions of interest. On the other hand, their usage is deeply contributing to a correct understanding of the correlations between shape/surface structure and electrochemical reactivity at the nanoscale. However, from the point of view of an electrochemist, there are a number of questions that must be fully satisfied before the evaluation of the shaped metal nanoparticles as electrocatalysts including (i) surface cleaning, (ii) surface structure characterization, and (iii) correlations between particle shape and surface structure. In this chapter, we will cover all these aspects. Initially, we will collect and discuss about the different practical protocols and procedures for obtaining clean shaped metal nanoparticles. This is an indispensable requirement for the establishment of correct correlations between shape/surface structure and electrochemical reactivity. Next, we will also report how some easy-to-do electrochemical experiments including their subsequent analyses can enormously contribute to a detailed characterization of the surface structure of the shaped metal nanoparticles. At this point, we will remark that the key point determining the resulting electrocatalytic activity is the surface structure of the nanoparticles (obviously, the atomic composition is also extremely relevant) but not the particle shape. Finally, we will summarize some of the most significant advances/results on the use of these shaped metal nanoparticles in electrocatalysis covering a wide range of electrocatalytic reactions including fuel cell-related reactions (electrooxidation of formic acid, methanol and ethanol and oxygen reduction) and also CO2 electroreduction.

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Pt Monolayers on Electrodeposited Nanoparticles of Different Compositions for Ammonia Electro-Oxidation

Pt monolayers (PtML) supported on nanoparticles with different compositions (i.e., Ru, Rh, Pd, Ir, and Au) were synthesized by the surface–limited redox replacement of underpotentially deposited Cu monolayers on nanoparticle supports. Nanoparticle supports with different compositions were directly deposited on the conducting substrate by a clean and one-step electrodeposition method with controlled deposition potential and time. The whole synthesis process of the electrode was free of surfactants, binders, capping agents and reductants, and without an additional coating process of electrocatalysts. The results show that the specific activity (SA) of PtML electrocatalysts depended strongly on the composition of the nanoparticle support. For example, the PtML supported on the Au nanoparticle exhibited 8.3 times higher SA than that supported on the Ru and Pd nanoparticles. The change in the SA of the PtML supported on different nanoparticles was related to the substrate–induced strain in the PtML resulting from the lattice mismatch between the PtML and the nanoparticle support. As the strain in the PtML changed from the tensile strain to the compressive strain, the SA of the PtML electrocatalysts decreased remarkably.

Co3O4/MnO2/Hierarchically Porous Carbon as Superior Bifunctional Electrodes for Liquid and All-Solid-State Rechargeable Zinc-Air Batteries

The design of efficient, durable, and affordable catalysts for oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) is very indispensable in liquid-type and flexible all-solid-state zinc-air batteries. Herein, we present a high-performance bifunctional catalyst with cobalt and manganese oxides supported on porous carbon (Co₃O₄/MnO₂/PQ-7). The optimized Co₃O₄/MnO₂/PQ-7 exhibited a comparable ORR performance with commercial Pt/C and a more superior OER performance than all of the other prepared catalysts, including commercial Pt/C. When applied to practical aqueous (6.0 M KOH) zinc-air batteries, the Co₃O₄/MnO₂/porous carbon hybrid catalysts exhibited exceptional performance, such as a maximum discharge peak power density as high as 257 mW cm^-2 and the most stable charge-discharge durability over 50 h with negligible deactivation to date. More importantly, a series of flexible all-solid-state zinc-air batteries can be fabricated by the Co₃O₄/MnO₂/porous carbon with a layer-by-layer method. The optimal catalyst (Co₃O₄/MnO₂/PQ-7) exhibited an excellent peak power density of 45 mW cm^-2. The discharge potentials almost remained unchanged for 6 h at 5 mA cm^-2 and possessed a long cycle life (2.5 h@5 mA cm^-2). These results make the optimized Co₃O₄/MnO₂/PQ-7 a promising cathode candidate for both liquid-type and flexible all-solid-state zinc-air batteries.

Highly Catalytic Pt Nanoparticles Grown in Two-Dimensional Conducting Polymers at the Air-Water Interface

We report a new approach to the synthesis of uniform, high areal density Pt nanocrystals supported by conducting polymers. The key strategy is the use of ice-templated, two-dimensional polyaniline nanosheets at the air-water interface as a platform for expediting Pt nucleation. Highly crystalline Pt nanoparticles with a narrow size distribution of 2.7 ± 0.3 nm and a high electrochemically active surface area of 94.57 m² g^-1 were obtained. Pt NPs were strongly anchored to the polyaniline nanosheets, and demonstrated high current densities, good durability for the methanol oxidation reaction, and excellent carbon monoxide tolerance, all of which are unprecedented. The idea established in this study could be applied to the production of a wide range of other catalysts with enhanced activities.

Size- and Density-Controllable Fabrication of the Platinum Nanoparticle/ITO Electrode by Pulse Potential Electrodeposition for Ammonia Oxidation

Pulse potential electrodeposition was successfully utilized to electrochemically fabricate platinum (Pt) nanoparticles on indium tin oxide (ITO) conductive glass substrates for catalysis toward ammonia electro-oxidation. The effect of deposition parameters (lower potential E_l, lower potential duration t_l, and upper potential duration t_u) on the size and number density of Pt nanoparticles was investigated by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The electrocatalytic activity of the Pt nanoparticle/ITO electrode for ammonia oxidation was characterized by the cyclic voltammetry (CV) method. The results showed that lower E_l and longer t_l accelerate the formation of Pt nuclei while longer t_u favors the growth of grain size to some extent, as E_l mainly tunes electrochemical overpotential while t_l and t_u affect the activation and mass transfer process. By the tuning of the deposition parameters, Pt nanoparticle/ITO electrodes with a polycrystalline nature and 5 nm-scale primary particles, could be easily modified in Pt particle size and number density. Furthermore, the Pt nanoparticle/ITO electrode shows high mass specific catalytic activity (MA) toward ammonia oxidation (1.65 mC μg^-1), much higher than that of the commercial Pt/C electrode (0.32 mC μg^-1). Additionally, the high catalytic performance results not only from the nanosize effect of Pt nanoparticles, but also from the special morphology formed during the electrodeposition process.

Clarifying the Controversial Catalytic Performance of Co(OH)2 and Co3O4 for Oxygen Reduction/Evolution Reactions toward Efficient Zn-Air Batteries

Cobalt-based nanomaterials have been widely studied as catalysts for the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) due to their remarkable bifunctional catalytic activity, low cost, and easy availability. However, controversial results concerning OER/ORR performance exist between different types of cobalt-based catalysts, especially for Co(OH)₂ and Co₃O₄. To address this issue, we develop a facile electrochemical deposition method to grow Co(OH)₂ directly on the skeleton of carbon cloth, and further Co₃O₄ was obtained by post thermal treatment. The entire synthesis strategy removes the use of any binders and also avoids the additional preparation process (e.g., transfer and slurry coating) of final electrodes. This leads to a true comparison of the ORR/OER catalytic performance between Co(OH)₂ and Co₃O₄, eliminating uncertainties arising from the electrode preparation procedures. The surface morphologies, microstructures, and electrochemical behaviors of prepared Co(OH)₂ and Co₃O₄ catalysts were systemically investigated by scanning electron microscopy, transmission electron microscopy, atomic force microscopy, and electrochemical characterization methods. The results revealed that the electrochemically deposited Co(OH)₂ was in the form of vertically aligned nanosheets with average thickness of about 4.5 nm. After the thermal treatment in an air atmosphere, Co(OH)₂ nanosheets were converted into mesoporous Co₃O₄ nanosheets with remarkably increased electrochemical active surface area (ECSA). Although the ORR/OER activity normalized by the geometric surface area of mesoporous Co₃O₄ nanosheets is higher than that of Co(OH)₂ nanosheets, the performance normalized by the ECSA of the former is lower than that of the latter. Considering the superior apparent overall activity and durability, the Co₃O₄ catalyst has been further evaluated by integrating it into a Zn-air battery prototype. The Co₃O₄ nanosheets in situ supported on carbon cloth cathode enable the assembled Zn-air cells with large peak power density of 106.6 mW cm^-2, low charge and discharge overpotentials (0.67 V), high discharge rate capability (1.18 V at 20 mA cm^-2), and long cycling stability (400 cycles), which are comparable or even superior to the mixture of state-of-the-art Pt/C and RuO₂ cathode.

Improved Sodium-Ion Storage Performance of Ultrasmall Iron Selenide Nanoparticles

Sodium-ion batteries are potential low-cost alternatives to current lithium-ion technology, yet their performances still fall short of expectation due to the lack of suitable electrode materials with large capacity, long-term cycling stability, and high-rate performance. In this work, we demonstrated that ultrasmall (∼5 nm) iron selenide (FeSe₂) nanoparticles exhibited a remarkable activity for sodium-ion storage. They were prepared from a high-temperature solution method with a narrow size distribution and high yield and could be readily redispersed in nonpolar organic solvents. In ether-based electrolyte, FeSe₂ nanoparticles exhibited a large specific capacity of ∼500 mAh/g (close to the theoretical limit), high rate capability with ∼250 mAh/g retained at 10 A/g, and excellent cycling stability at both low and high current rates by virtue of their advantageous nanosizing effect. Full sodium-ion batteries were also constructed from coupling FeSe₂ with NASICON-type Na₃V₂(PO₄)₃ cathode and demonstrated impressive capacity and cycle ability.